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Vacuum Formed Boards

Vacuum Formed Boards

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The boards are high performance insulation products manufactured from ceramic fiber (or with alumina fiber) and binders, with unique shot removing and vacuum forming process, provide excellent high temperature stability, extra low thermal conductivity, high compressive strength.
The boards can be easy to saw, drill and die-cut, used as hot-face or back-up thermal insulation in various high temperature applications in furnaces, kilns etc. Additional hardness and strength can be reached with post treatments. Available in variety of compositions, densities, sizes and post treatments combinations.
Classification Temperature     1260°C, 1400°C, 1430°C, 1500°C, 1600°C
Density: 280-650kg/m3


Advantages

High temperature stability

Low thermal conductivity

Low heat storage

Non-wetting to molten aluminium

Good flexural and compressive strength  

Close tolerance with excellent surface finish

Easy to cut, drill or saw

Availabilities


Thickness: 5-125mm
Dimension: 900 x 600mm, 1000 x 600mm,
                    1200 x 1000mm

Post Treatments


DN: Dried Normal
SH: Surface hardened
CH: Completely hardened
FN: Fired
FS: Fired and surface hardened
FC: Fired and completely hardened

Applications


Furnace linings
Kiln furniture
Hot gas duct linings
Refractory backup insulation
Launder insulation
General molten metal contact
Fire protection systems
Glass tank side and wall insulation
Expansion joint material
Combustion chamber insulation
High temperature gasket and seals




Q:What are the uses of ceramic fiber boards?
Ceramic fiber board is the main use of heat insulation, fire protection, insulation to use, but also with sound absorption, noise reduction, thermal shock resistance and so on. Ceramic fiber board is mainly used in all kinds of furnace lining insulation, kiln wall lining insulation, metallurgical industry furnace fire, aluminum reduction tank, refractory brick backing.
Q:What method should be used to measure the thermal conductivity of fiberboard?
It is concluded that the test error of this method and device is about 2%. This filament ultra light aluminum silicate fiber product: the filament ultra light aluminum silicate product is by Shandong Zibo high quality burnt precious stone as raw material, passes through the smelting furnace, the rejection silk, blows the cotton, the auxiliary mold and so on to deliver the work procedure. Therefore, the thermal conductivity of fiberboard is chosen by heat flow meter method.
Q:What are the specifications of the ceramic fiber board?
Ceramic fiber board density in conventional 300-350Kg/m over 350Kg/m to fand, fand fireproof plate series.
Q:How much pressure can the ceramic fiber board withstand?
Ceramic fiber board divided by density, can be divided into ceramic fiber, ceramic fiber board density 250-260Kg/m fand; density, fand 300-350Kg/m;
Q:Ceramic fiber plate and aluminium silicate plate are chosen as lining materials
Volume density is low: the density of the ceramic fiber lining is about 25% of the lining of the light heat insulation brick, about 10% of the lining of the light pouring material; adopting the fiber lining can greatly reduce the steel structure load of the furnace and prolong the service life of the furnace lining.
Q:What are the differences between nano ceramic plate and ceramic fiber board?
Nano ceramic plate for ceramic fiber with insulating board (felt), it is a functional material with excellent properties of aerogel insulation material and has a heat shielding function, adaptation to adhesive and a variety of inorganic elements in high temperature ceramic fiber as reinforcing material, through a special process preparation.
Q:What are the sound-absorbing fiber boards?
Ordinary materials have sound-absorbing effect, just how much difference. And when it comes to sound-absorbing board, we are only sound-absorbing coefficient of more than 0.3 of the material known as sound-absorbing material.
Q:What are the standards for ceramic fiber boards?
The existing ceramic fiber board has broken through the age of fear of water, and the newly developed hydrophobic ceramic fiber board has the characteristics of normal working under the water environment.
Q:Is there any difference between ceramic silicon fiber board and ceramic fiber board?
Distinguishing.Ceramic silicon fiber board by long fiber silica, clay, talc, glaze etc. after 1150 degrees high temperature sintering, twenty-first Century revolutionary high-tech building materials. Characteristics: flexibility, high toughness, high strength, anti wind pressure; with homogeneous magnetized light ceramic surface, disposable, pores, anti pollution, is not easy to dust, mildew, antibacterial, deodorant, anti slip, no static, not fear of chemical erosion, such as acid, alkali, or even sulfate; fire, smoke, high temperature resistance, easy processing, cutting a hole.
Q:Refractory insulation board, pressure plate, nano heat transfer plate, calcium silicate board and ceramic fiber board, which is good?
Sheng Yang series of ceramic fiber board is based on the traditional process of comprehensive upgrading of the excellent vacuum forming insulation materials, slag ball content of less than 3%, fiber distribution uniformity, internal and external strength consistent, size controllable.Ceramic fiber board is made by spraying superfine ceramic fiber through water washing, slag removal, fiber freezing and vacuum forming. The product has superior high temperature resistance, excellent rigidity and toughness.

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