Steel Pipe Automatic Packing Machine Best Price
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 set
- Supply Capability:
- 100 set/month
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Specifications
HG114 Hf Straight-seam Weld Pipe Mill is used to produce round pipe 1 1/2" - 4" and square tube 40x40mm - 90x90mm.
HG114 Hf Straight-seam Weld Pipe Mill
I. Summary
The mill is intended for manufacturing round pipe of Φ50mm-Φ114mm with thickness of 1.5mm–5.0mm from cold-rolled and hot-rolled coil strip by means of unclosed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths.
Finished product will be of round, square or rectangular pipe.
The manufacturing process provides for the uses of coiled strip precut in required width sizes in slitting machine.
II. The technical flow of the production line
{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→
Horizontal spiral accumulater →→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table
III. Basic conditions:
a) Steel Pipe Specification
Model | HG114 |
pipe diameter | Ø50–Ø114mm |
pipe thickness | 1.5 – 5.0mm |
square pipe | 40X40mm –90X90mm |
rectangle pipe | 40X40mm –90X90mm |
pipe length | 6.0m – 12.0m |
length tolerance | 0-6mm |
b) SteelTape Specification
1. Material: Carbon steel (δb≤500Mpa, δs≤235Mpa)
2. Steel Tape: Inner diameter: Φ470-510mm
Outer diameter: Φmax=1800mm
Strip steel width: 160mm-400mm
Strip steel thickness: 1.5mm-5.0mm
The maximum weight: 4.0 tons
c) Electric installed capacity: appro. 800KW
d) Size of the whole line: appro. 75X7.0m
e) Line Speed: 20-70m/min
Forming & sizing section
4.1 Forming mill gearbox, universal joint
4.1.1 Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.
4.1.2 Forming mill consists of:
- Driven stand: 7 sets (Horizontal)
- Driven stand shaft: Φ 100mm
- Material of shaft: 40Cr
- Side roll stand: 8 sets(Vertical)
- Side roll stand shaft: Φ60mm
- Material of shaft: 40Cr
- Gear box & universal joint: 7sets
- Material of gear box: cast steel
- Material of gear: 20CrMnTi
- Main motor: 132kW Model: Z4-250-31 1 set
- Main redactor: 1 set
- Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.
4.2 Sizing mill gear box, universal joint
4.2.1 Sizing mill consist of:
- Driven stand: 5 sets (Horizontal)
- Driven stand shaft: Φ 100mm
- Material of shaft: 40Cr
- Side roll stand: 5 sets (Vertical)
- Side roll stand shaft: Φ60mm
- Material of shaft: 40Cr
- Gear box & universal joint: 5 sets
- Material of gear box: cast steel
- Material of gear: 20CrMnTi
- Main motor: 110kW Model: Z4-250-11 1 set
- Main redactor: 1 set
- 2 set single head Turk’s head, with 4 rollers*2sets
- One speed testing roller with air cylinder for CNC flying saw
- Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.
- Q:What is the surface rolling forming machine process?
- Due to the rolling surface of metal plastic deformation, so that the surface microstructure of cold hardening and grain refinement, forming a dense fibrous, and the formation of residual stress, hardness and strength, so as to improve the surface wear resistance, corrosion resistance and compliance.
- Q:Improvement in rolling forming process
- The utility model has the advantages of short service life, easy damage and high comprehensive use cost.
- Q:A roll forming machine, rolling out of the length is always not up to a fixed size, not too small, that is, more than that, what is the cause?
- Maybe there is something wrong with that roller. It rolls out of the wrong angle and the size will be out of order.
- Q:What kind of material and what heat treatment are used for pressing roller (molding, feeding, cutting force, heavy load, heavy load) of sheet steel rolling machine?
- Generally speaking, to consider the use of rollers in the requirements, including: 1., good wear resistance, 2. toughness, 3., high hardness, 4. hardened layer (easy to wear after repeated repair)
- Q:Process mould for rolling forming process
- Rolling forming is more complicated and requires higher than rolling thread. The die design is based on the different shapes of the workpiece, the design of the rolling plate into a cross section or a few sections, can use synchronous type; also can use grading type.
- Q:What is rolling forming processing?
- Ironing the surface of the workpiece with a raised micro wave crest to fill the concave micro troughs, thus changing the distribution of the peaks on the surface, and obtaining smaller surface roughness values.
- Q:Material and equipment for roll forming process
- Rolling molding is usually through upsetting a blank cold heading machine, thread rolling machine rolling after processed. The equipment for thread rolling and rolling forming includes various reciprocating flat rolling machines, planetary wire rolling machines, two cylindrical roller spinning machines and three cylindrical roller spinning machines.
- Q:Introduction of roll forming process
- With the progress of technology and the development of production, more and more attention has been paid to the roll forming process.
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Steel Pipe Automatic Packing Machine Best Price
- Loading Port:
- Shanghai
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 set
- Supply Capability:
- 100 set/month
OKorder Service Pledge
OKorder Financial Service
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