• Stainless Steel Zirconia Ceramic Filter Plate System 1
Stainless Steel Zirconia Ceramic Filter Plate

Stainless Steel Zirconia Ceramic Filter Plate

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Zirconia ceramic foam filter


Application:For the filtration of molten steel and alloy,large scale iron casting
Product standard:China national GB/T 25139-2010
Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.
-Drop turbulent of molten steel and alloy
-Improve accepted rate of steel casting
-Reduce foreign matter of steel casting
-Drop twice oxide flaw
-Reduce second-face flaw after machine process
PHYSICAL PROPERTY:
Main material:ZrO2
Applied Temperature:≤1700℃
Color:Yellow
Hole density (PPI):10/20PPI(PPI=pores per inch)
Porosity(%):80-87
Bending strength(Mpa):≥1.0
Compressive Strength(MPa):≥1.75
Bulk Density(g/cm3):0.7-0.85
DIMENSIONS:
Length*width*height=(40-100)*(40-100)*(20-35)mm
With round,square and rectangle shape.
Size tolerance:±1mm
Pore size: 10/20PPI          
PPI tolerance:±2PPI
CHEMICAL COMPOSITION:
Al2O3 MgOSiO2 Fe2O3 ZrO2
≤1.8% ≥3.0% ≤0.5% ≤0.1% ≥94.00%
APPEARANCE REQUIREMENTS:
-No cracking allowed across the full length of the edge
-Any fine cracks within the filter matrix may not be through-going
-Filters should be free from loose debris



Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
The filtrate is not discharged smoothly.The filtrate can not be discharged in a timely and smooth manner, the new filtrate can not be sucked out, and the filtrate can not be continuously sucked out, so that the filter cake can not be adsorbed on the ceramic plate.
Q: The vacuum degree of the ceramic filter is normal and the cake water is large
The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter. I analyze the reasons from two aspects.
Q: Microporous ceramic filter plate cleaning
For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
Q: Ceramic filter capacity.
You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
Q: How can I avoid the backwash pressure in the production of ceramic filter?
The backwashing system of ceramic filter is usually made up of water inlet, water inlet, pressure gauge, water filter and filtered water pressure gauge, and then connected to the inside of ceramic filter. Such as the discovery of ceramic filter recoil pressure became smaller or even no recoil pressure, you can carefully observe the surface of the ceramic filter plate is wet or ceramic filter plate wear without water injection at the discharge point, investigation and the reasons for the following aspects:Is the water inlet pressure or normal?How about the sealing performance of the water filter? Does the filter element need to be replaced?Is the recoil system piping (metal pipe, ceramic filter plate, connecting pipe, etc.) broken, leaking or dripping?Is the distributor valve properly installed and is it worn?Are there any cracks in the ceramic filter plate?Is the pressure gauge broken?The most likely reason is 1, 2, two, the best water should not be too dirty, filter should be replaced regularly. I hope the answer can help you.
Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
Q: What are the functions of honeycomb ceramic filters?
High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
Q: What are the reasons for the program alarm of ceramic filter?
If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.
Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
First, the fineness of the material, resulting in the filter board filter cake moistureTwo, the vacuum can not reach, in the circumstances, whether the vacuum pipe leak
Q: What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.

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