Silicon Carbide Ceramic Foam Filter Honesty Long Working Life

Silicon Carbide Ceramic Foam Filter Honesty Long Working Life

Ref Price:: $1.00 - 6.00 / pc

Loading Port:: Qingdao

Payment Terms:: TT or LC

Min Order Qty:: 200 pc

Supply Capability:: 200000 pc/month

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1.Production of ceramic foam filter

Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance, Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.

2. Functions of ceramic foam filter

1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;

2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;

3). Low head loss,easy operation,energy-saving;

4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;

5). Various sizes,shapes,apertures are available for kinds of foundry technique.

3.Physical and chemical properties

Main material		Al2O3	SiC
color		white	Grey black
Working temperature		<=1200℃< span="">	<=1540℃< span="">
Physical parameters	porosity(%)	80—90	80—90
	Compression strength	>=1.0Mpa	>=2.0Mpa
	Bulk density	<=0.5g/cm³	<=0.5g/cm³
size	circular	diameter:10—300mm	diameter:10—250mm
	Square	10—600mm	10—305mm
	thickness	5—50mm	10—50mm
Pore diameter	ppi	8—60ppi	8—60ppi
Pore diameter	mm	0.1—15mm	0.1—15mm
Main application field		aluminum and aluminum alloy casting	iron and iron alloy casting

4.Usage of ceramic foam filter

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

①How about your Warranty？

Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products？

We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.

Q:Ceramic filter capacity.: You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.

Q:What are the causes of the powder moisture in the ceramic filter?: Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.

Q:Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?: First, the fineness of the material, resulting in the filter board filter cake moistureTwo, the vacuum can not reach, in the circumstances, whether the vacuum pipe leak

Q:Does the ceramic factory use hydrochloric acid?: Ceramic filter comes with a combined cleaning system, usually to ensure backwashing normal, combined cleaning (nitric acid + ultrasonic + backwash) in place.

Q:What's the reason for high water content in filtration copper concentrate?: Can the cleaning of ceramic plate meet the requirement?Such as cleaning of ceramic plate is not up to the requirements, plugging holes will increase the risk of ceramic plate, ceramic plate plug serious suction effect will become worse (filter cake moisture content increased, cake thickness reduction), cleaning of ceramic plate refers to washing and cleaning.Backwash to ensure that the water filter filter water pressure in the 0.1MPa or so, at least not less than 0.07MPa or less, it is necessary to consider before the filter water pressure is low or water filter element needs to be replaced.Joint cleaning to ensure that the ultrasonic can be no trouble, every time cleaning the amount of nitric acid up to standard. If the filtration effect is not ideal, the cleaning cycle can be washed from 45--60 every 8 hours, changed to 6--7 hours and cleaned for more than 1 hours.

Q:Why should filter core be used in backwash of ceramic filter?: The filter in the water filter of ceramic filter is used for filtering water.

Q:What are the poor filtration effects of vacuum disc filters?: With the increase of the material level of the ceramic filter trough, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the slurry increases and the productivity increases. But the drying time is relatively short, the water content of the concentrate will be increased. Select the best material level to ensure the production capacity and concentrate moisture requirements.

Q:The vacuum degree of the ceramic filter is normal and the cake water is large: The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter. I analyze the reasons from two aspects.

Q:What is the backwashing pressure of the ceramic filter?: It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.

Q:How should the static and dynamic sealing points of the ceramic filter be leaking?: When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.

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