DUCTILE IRON PIPE K8 DN200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:Ductile iron pipe joint damage, water leakage, want to see the connection with other pipe fittings, how to operate?!: The ink tube is really not good. Oh, have you tried blocking it with cement or plugging it with putty?Just pick up PE haha

Q:What is the difference between cast iron pipe and seamless steel pipe and galvanized steel pipe?: Seamless steel pipe: a pipe with a hollow cross section, used as a conduit for transporting fluids, such as pipelines for transporting petroleum, natural gas, gas, water, and certain solid materials. Compared withsteel and roundsteelinsolid, flexural torsional strength in the same time, the weight is light, is a kind of economic section steel, widely used in the manufacture of structural parts and mechanical parts, such as the oil pipe, automobile transmission shaft, the bicycle frame and steel construction with scaffold with steel pipe manufacturing ring parts can be improved the utilization rate of materials, simplify the manufacturing process, material saving and working hours, has been widely used to manufacture steel tube.

Q:Can ductile iron pipes be used for underground fuel storage systems?: No, ductile iron pipes are not suitable for underground fuel storage systems. They are more commonly used for water and sewer applications due to their strength and durability in carrying liquids. Underground fuel storage systems require materials that are specifically designed to handle the corrosive nature of fuel and prevent leaks or contamination, such as double-walled fiberglass or steel tanks.

Q:Are ductile iron pipes suitable for use in paper mills?: Yes, ductile iron pipes are suitable for use in paper mills. Ductile iron pipes are known for their strength, durability, and corrosion resistance, making them ideal for handling various fluids, including those used in paper mills. Additionally, their ability to withstand high pressures and temperatures makes them reliable and long-lasting in the demanding operating conditions of a paper mill.

Q:Can ductile iron pipes be used for trenchless installations?: Indeed, trenchless installations can utilize ductile iron pipes. Horizontal directional drilling (HDD) and pipe bursting techniques have gained considerable popularity as alternatives to the conventional open-cut trenching method for underground utility installations. Ductile iron pipes possess the necessary qualities of strength, durability, and flexibility, rendering them suitable for trenchless installations. They can endure the formidable forces encountered during HDD and pipe bursting operations without jeopardizing their structural integrity. Moreover, ductile iron pipes exhibit remarkable resistance to corrosion, establishing them as a dependable option for trenchless applications.

Q:Can ductile iron pipe be used for high-pressure gas systems?: Yes, ductile iron pipe can be used for high-pressure gas systems. Ductile iron pipes have excellent strength and durability, making them suitable for handling high-pressure gas applications. Additionally, their corrosion resistance properties make them an ideal choice for gas transmission systems.

Q:What are the advantages of using ductile iron pipes?: There are several advantages of using ductile iron pipes in various applications. Firstly, ductile iron pipes have a high strength-to-weight ratio, making them a cost-effective choice for transporting fluids or gases. They can withstand high internal and external pressures, ensuring reliable and efficient transportation of materials. Secondly, ductile iron pipes have excellent corrosion resistance. They are resistant to rust and other forms of corrosion, which extends their lifespan and reduces maintenance costs. This makes them suitable for underground and underwater applications where corrosive elements are present. Additionally, ductile iron pipes have superior ductility, meaning they can withstand heavy external loads and impacts without cracking or breaking. This makes them less susceptible to damage during installation or when exposed to harsh environmental conditions. Moreover, ductile iron pipes have excellent flow characteristics. Their smooth inner surface minimizes friction and pressure losses, resulting in efficient fluid flow and reduced pumping costs. This is especially advantageous in applications where high flow rates or long-distance transportation is required. Furthermore, ductile iron pipes are environmentally friendly. They are made from recycled materials and can be recycled themselves, reducing the demand for raw materials and minimizing environmental impact. Additionally, their long service life minimizes the need for frequent replacements, further reducing waste generation. Lastly, ductile iron pipes have versatile installation options. They can be installed using various techniques such as trenchless methods, which minimize disruption to the surrounding environment and reduce installation costs. Their adaptability and ease of installation make them a preferred choice for various construction projects. Overall, the advantages of using ductile iron pipes include their high strength, corrosion resistance, ductility, flow characteristics, environmental friendliness, and versatile installation options. These factors make them a reliable and cost-effective choice for numerous applications in various industries.

Q:Can ductile iron pipes be used for underground cooling water systems?: Yes, ductile iron pipes can be used for underground cooling water systems. Ductile iron pipes are known for their durability, high strength, and resistance to corrosion, making them suitable for various applications, including underground installations. In cooling water systems, where the pipes are exposed to water and potentially harsh environments, ductile iron pipes provide a reliable and long-lasting solution. Their ability to withstand high pressure and temperature fluctuations further ensures the efficient and safe operation of the cooling water system. Additionally, ductile iron pipes are often preferred for underground installations due to their ease of installation, low maintenance requirements, and cost-effectiveness.

Q:Can ductile iron pipe be used for desalination plants?: Certainly, desalination plants can utilize ductile iron pipe. Ductile iron, a robust and enduring material, has found extensive application across various industries, notably in water and wastewater treatment facilities. It boasts exceptional resistance against corrosion, remarkable tensile strength, and the ability to withstand external loads and pressures. Consequently, it proves ideal for conveying water and other fluids within desalination plants, where the presence of high salt concentration and other corrosive elements prevails. Furthermore, ductile iron pipes are renowned for their prolonged service life and minimal maintenance demands, rendering them advantageous to desalination plants that operate continuously and necessitate a dependable and efficient piping system.

Q:What are the different methods for anchoring ductile iron pipe?: Depending on the specific application and requirements, there are various methods available for anchoring ductile iron pipe. One method involves the construction of concrete thrust blocks around the pipe at points where there are changes in direction or diameter. These blocks resist the thrust forces from the flowing water and prevent pipe movement. Another option is to install concrete collars or rings at regular intervals along the pipe. These collars provide additional support and prevent lateral movement. They are created by pouring concrete into a pre-made mold surrounding the pipe. Pipe clamps are metal brackets that can be attached to the pipe and anchored to a structure or support system. They come in different sizes and designs, allowing for flexible installation and adjustment as needed. Pipe restraints are specifically designed devices to restrict the movement of ductile iron pipe. Typically, they consist of a metal band or collar tightened around the pipe and attached to a concrete structure or anchoring system. The bell and spigot joint itself can serve as a means of anchoring the pipe. The bell end of one pipe fits over the spigot end of another, creating a tight connection that resists movement. Properly compacted soil surrounding the pipe can also provide some level of anchoring. The soil should be compacted in layers around the pipe to ensure stability and prevent movement. It is important to consider factors such as soil conditions, pipe diameter, operating pressure, and location when selecting the appropriate anchoring method. Consulting industry standards, guidelines, and a qualified engineer is crucial in determining the best anchoring method for a specific ductile iron pipe installation.

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