DUCTILE IRON PIPE C Class DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How to choose a ductile cast iron pipe with guaranteed quality
- 1, first of all choose the regular manufacturers of ductile iron pipe products.2, the choice of ductile iron pipe, should be based on the specific circumstances of the construction site, select the pipe and fittings corresponding to the form of interface.3, rubber rings recommend the use of three yuan ethylene propylene rubber ring and so on.4, listen to the voice, knocking the iron: short duration. The iron ball: crisp sound, echo, short duration5, the cutting surface is gray: gray, shiny surface seems very dark, very rough. Ductile iron: gray, gray luster is bright, like gray surface roughness.
- Q: What are the different methods for joining ductile iron pipe?
- There exists a variety of methods to join ductile iron pipe, each possessing its own advantages and limitations. One commonly utilized technique is the mechanical joint (MJ) coupling, where a rubber gasket, bolts, and nuts are employed to establish a watertight seal between pipe sections. This method is comparatively swift and straightforward to install, although it necessitates the expertise of a skilled technician to ensure proper alignment and bolt tightening to prevent leakage. Another approach is the flanged joint, which involves equipping the pipe ends with flanges that are fastened together using gaskets to form a secure seal. This method permits easy disassembly and reassembly of pipe sections, making it suitable for applications requiring frequent maintenance or alterations. However, it is more costly and time-consuming when compared to other methods. A widely employed method is the push-on joint (POJ), wherein a rubber gasket and a special lubricant are utilized to slide the pipe ends together. This technique yields a reliable and watertight seal, and installation is relatively rapid and simple. However, it necessitates proper alignment and cautiousness to prevent damage to the gasket during assembly. An alternative option is the restrained joint (RJ), which utilizes a mechanical joint coupling with additional features to resist axial forces or thrusts. This method is commonly employed in applications where the pipe is subjected to internal pressure, external loads, or seismic activity. It offers a secure and rigid connection but may require specialized tools and training for installation. Lastly, welding is another method for joining ductile iron pipe. This involves heating the pipe ends and melting a filler metal to create a permanent bond. Welding provides a strong and durable connection, but it demands skilled welders and additional time for preparation, welding, and cooling. It is often employed for specific applications, such as joining sections of pipe with different diameters or connecting to other materials. In conclusion, the various methods for joining ductile iron pipe encompass mechanical joint coupling, flanged joint, push-on joint, restrained joint, and welding. The selection of the method relies on factors such as application requirements, installation time, maintenance needs, and budget.
- Q: How does ductile iron pipe perform in high-pressure gas applications?
- Ductile iron pipe is an excellent choice for high-pressure gas applications due to its unique characteristics and properties. Firstly, ductile iron pipe is known for its high tensile strength, which allows it to withstand the high pressure exerted by gas flowing through the pipeline. This strength ensures that the pipe can safely contain the gas without any leakage or rupture. Moreover, ductile iron pipe has a high resistance to corrosion, making it suitable for gas applications where the pipeline may come into contact with moisture, chemicals, or other corrosive substances. This resistance to corrosion ensures the longevity of the pipe and minimizes the risk of any damages or failures that could be caused by corrosion. Another advantage of ductile iron pipe in high-pressure gas applications is its ability to handle thermal expansion and contraction. When gas is transported at high pressures, there can be significant temperature variations, leading to expansion and contraction of the pipeline. Ductile iron pipe's flexibility allows it to accommodate these changes without causing any structural issues or compromising its performance. Furthermore, ductile iron pipe has a smooth interior surface, which reduces friction losses and pressure drops, allowing for efficient gas flow. This smoothness also minimizes the chances of gas impurities or debris getting trapped, which could potentially cause blockages or flow disruptions. In summary, ductile iron pipe is a reliable and durable choice for high-pressure gas applications. Its high tensile strength, corrosion resistance, ability to handle thermal expansion, and smooth interior surface all contribute to its excellent performance in such demanding conditions.
- Q: Can ductile iron pipes be used in areas with high temperature variations?
- Yes, ductile iron pipes can be used in areas with high temperature variations. Ductile iron has a high resistance to thermal expansion and contraction, making it suitable for withstanding temperature fluctuations without compromising its structural integrity or performance.
- Q: Are there any alternatives to ductile iron pipe for water distribution?
- There are various options available for water distribution besides ductile iron pipe. Some commonly used alternatives include: 1. PVC (Polyvinyl Chloride) Pipe: PVC pipe is frequently chosen for water distribution due to its affordability, durability, and resistance to corrosion. It is lightweight, easy to install, and requires minimal maintenance. 2. HDPE (High-Density Polyethylene) Pipe: HDPE pipe is a flexible and durable choice for water distribution. It is resistant to corrosion, chemicals, and UV rays, making it suitable for both aboveground and underground installations. HDPE pipe is also known for its leak-free joints and long lifespan. 3. PEX (Cross-linked Polyethylene) Pipe: PEX pipe, a flexible plastic pipe, is commonly utilized for water distribution in residential and commercial settings. It is recognized for its ability to withstand freezing, scaling, and corrosion. PEX pipe is easy to install, has fewer joints, and is highly durable. 4. Copper Pipe: Copper pipe has a long history of use in water distribution due to its exceptional resistance to corrosion and extended lifespan. Although it is more expensive than other alternatives, copper pipe is renowned for its reliability and ability to handle high pressure. 5. Steel Pipe: Steel pipe is a robust and durable option for water distribution, particularly in high-pressure scenarios. It can endure extreme temperatures and resist external loads. However, steel pipe is more costly and requires specialized installation techniques. When selecting an alternative to ductile iron pipe for water distribution, it is crucial to consider factors such as cost, durability, corrosion resistance, installation requirements, and specific project needs.
- Q: Are ductile iron pipes resistant to chloride-induced corrosion?
- Yes, ductile iron pipes are resistant to chloride-induced corrosion. Ductile iron is a type of cast iron that has been treated with magnesium to make it more flexible and resistant to cracking. It has a ferritic microstructure which provides excellent resistance to corrosion caused by chlorides. Chloride-induced corrosion can occur when chloride ions in the water or soil come into contact with the metal surface, leading to the formation of corrosion products such as rust. However, the presence of magnesium in ductile iron forms a protective layer on the surface, preventing the chloride ions from reaching the metal and thus inhibiting corrosion. This makes ductile iron pipes suitable for a wide range of applications, including water supply and sewerage systems, where chloride exposure is common.
- Q: What is the external coating used in ductile iron pipes?
- The external coating commonly used in ductile iron pipes is a protective layer made of either cement mortar or polyethylene.
- Q: How to analyze and judge the quality of ductile iron pipe
- The quality of water supply pipe ductile is a topic worthy of discussion, how to judge the quality of the ductile iron pipe, ductile now on the market is all kinds of pipe, a name sand type ductile iron pipe, ductile water-cooling tube, K8 grade K9 grade ductile iron pipe, ductile iron pipe, also the brand is divided into ductile ductile pipe pipe, big brands, and some well-known manufacturers of producing ductile pipe,
- Q: Can ductile iron pipes be used in mining applications?
- Yes, ductile iron pipes can be used in mining applications. Ductile iron has high strength, durability, and resistance to corrosion, making it suitable for various underground mining operations. It can withstand the demanding conditions found in mining environments, including high pressure, abrasive materials, and harsh chemicals. Additionally, ductile iron pipes are cost-effective and have a long lifespan, making them a reliable choice for mining applications.
- Q: How are ductile iron pipes protected against stray current corrosion?
- Ductile iron pipes are protected against stray current corrosion through the implementation of various measures. One common method is the installation of a protective coating, such as an epoxy or zinc coating, on the external surface of the pipes. This coating acts as a barrier, preventing direct contact between the pipe and the surrounding soil or water. Additionally, cathodic protection systems, such as impressed current or sacrificial anode systems, can be employed to further protect the pipes. These systems help to control and redirect stray currents, minimizing their impact on the ductile iron pipes and preventing corrosion.
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DUCTILE IRON PIPE C Class DN1200
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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