DUCTILE IRON PIPE C Class DN1200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:Ductile iron and gray iron is what are the advantages and disadvantages of it
Comparison of ductile iron and cast iron (gray iron)Compared with cast iron, ductile iron has an absolute advantage in strength. The tensile strength of ductile iron is 60K, while the tensile strength of cast iron is only 31k. The yield strength of ductile iron is 40K, while the cast iron does not show yield strength, and eventually breaks. The strength to cost ratio of ductile iron is far superior to that of cast iron. Ductile iron is the same as cast iron in corrosion resistance.
Q:What are the meanings of cast iron pipe wall thicknesses LA, A and B respectively?
According to its manufacturing methods can be divided into: sand, centrifugal pipe, straight pipe, continuous cast iron pipe and sand pipe.According to the material used, it can be divided into gray iron pipe, nodular cast iron pipe and high silicon iron pipe.1 、 water supply cast iron pipe:The use of cast iron cast iron water pipe of No. 18 above by adding nodulizer, after centrifugal ductile cast iron pipe by centrifugal casting machine, the performance of ductile iron pipe with nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises water, gas, oil etc.. Water supply pipe is the first choice, with high cost performance.2 、 sand casting centrifugal cast iron pipe:The sand casting centrifugal cast iron pipe is made of gray cast iron. It is suitable for the transportation of pressure water such as water and gas.
Q:What is the relationship between the installation direction of the ductile iron pipe and the direction of flow?
Suppose the water flows from east to west, then the pipe mouth is in the East socket at the West
Q:How can the ductile iron pipe depress the elbow so as to prevent it from being opened?
The elbow is the pipe that changes the direction of the pipe. According to the angle, there are 45 degrees and 90 degrees, 180 degrees, three most commonly used, in addition, according to the project needs, including 60 degrees and other non normal angle elbow.
Q:What effect does magnesium play in nodular cast iron?
Magnesium is played by spheroidizing.Nodular cast iron is added a certain amount of spheroidizing agent (magnesium or rare earth magnesium alloy) to the paste before casting, so that all or most of the carbon is spherical graphite and is distributed on the base.
Q:Does the cast iron pipe for spheroidal graphite need corrosion protection when laying underground?
Ductile iron pipe is a kind of cast iron pipe.
Q:The plug connection DN800 ductile iron pipe has been installed. "Shall I think so?"
The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. Perform standard [span]GB/T13295-2003 ISO2531/2003
Q:Ductile iron pipe length is generally much
The spheroidal graphite tube of hot film casting process is generally a single branch with a length of 8 meters. The ductile iron pipes produced by this process are usually large caliber pipes. For example, DN1000 or more.
Q:What material is ductile cast iron 235A?
Nodular cast iron by spheroidization and inoculation by spherical graphite, effectively improve the mechanical properties of cast iron, especially the plasticity and toughness increased, resulting in higher than carbon steel. The strength of nodular cast iron is a kind of high strength cast iron material developed in 50s twentieth Century, its comprehensive performance is close to the steel. It is based on its excellent performance, has been successfully used in casting complex stress, strength, toughness and wear resistance requirements of the higher parts. Ductile iron has been the rapid development of cast iron material for application of gray cast iron, only very widely. The so-called "iron steel", mainly refers to the ductile iron.
Q:What is the difference between a cast iron pipe and a ductile iron pipe?
The ball compressive strength of ductile iron pipe is much higher than that of cast iron pipes, buried in the ground, the car is not easy to be crushed.

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