• Alumina ceramic foam filter for molten aluminium System 1
Alumina ceramic foam filter for molten aluminium

Alumina ceramic foam filter for molten aluminium

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APPLICATION:For the filtration of molten aluminum and non ferrous alloy.

Alumina Ceramic Foam Filters mainly for filtration of aluminum and alloys in foundries and cast houses .With the excellent
resistance to attack and corrosion from molten aluminum, the filter can effectively remove inclusions, reduce trapped gas
and provide laminar flow and then the filtered metal is significantly cleaner.Cleaner metal results in higher-quality castings,
less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

-Reduce scrap related to inclusions.
-Reduce costs related to inclusion defects.
-Increase productivity with higher extrusion or rolling speeds.
-Increase casting flexibility with easy alloy changes.
-No holding metal.

FEATURES:
*Superior dimensional tolerances
*Stable chemical composition
*Highest filtration efficiency
*Excellent strength
*Resistant to corrosion attack by molten aluminum and alloys
*Beveled edges and compressible gasket

SPECIFICATION:
Color:White
Working Temp :≤1100°C
Porosity:80~90%
PPI
(pores per inch):10/20/30/40
Compression Strength (Room Temperature) :≥0.8Mpa
Volume Density: 0.36-0.5g/cm3
Thermal Shock Resistance:1100°C to room temperature 6 times

COMMON SIZES:
7x7x2"       (178x178x50mm)
9x9x2"       (229x229x50mm)
12x12x2"   (305x305x50mm)
15x15x2"   (381x381x50mm)
17x17x2"   (432x432x50mm)
20x20x2"   (508x508x50mm)
23x23x2"   (584x584x50mm)
*Other sizes can be customized upon request.


Q:What filter material are placed in the aquarium filter?
Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon
Q:What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q:What are the causes of the powder moisture in the ceramic filter?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
The shape and mechanism of the ceramic filter are similar to those of the disc vacuum filter, but the filter media are different. The filter medium of ceramic filter is the ceramic filter plate, it can produce the micro capillary effect and capillary force in micropores is higher than the general vacuum applied force, so that the pores keep full of liquid state, so no matter what the circumstances, the air does not pass through the ceramic filter plate, so that the ceramic filter solid-liquid separation of low energy consumption, and high vacuum.
Q:What is the working pressure of the ceramic filter?
The backwash pressure is the size of the backwash of the ceramic filter during recoil stage, and the recoil pressure is generally less than 0.12MPa. The greater the pressure, the better the recoil effect, the better the service life and the suction effect of the ceramic filter plate, and the worse the service life and the suction effect of the ceramic filter board. The backwash pressure of the ceramic filter shall be no less than 0.07MPa.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q:How many degrees does the ceramic filter melt?
You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.
Q:How to determine the quality of ceramic fiber filter board simply?
Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.
Q:What are the materials that make up the ceramic mold?
From the development trend of rice, the development of ceramic membrane preparation technology mainly in the following 2 aspects: one is the porous membrane research, to further improve the already commercialized inorganic ultrafiltration and microfiltration membrane, nanofiltration membrane with molecular sieve, the development function of gas separation membrane and pervaporation membrane: two in dense membrane research solid electrolyte membrane, ultra-thin metal and its alloy film and ion conduction ability is research hotspot. The commercial porous membranes are mainly ultrafiltration and microfiltration membranes, and their preparation methods are mainly particle sintering and sol-gel. The former is mainly used for making microporous filter membranes, and commercial A1203 films are prepared by particle sintering method.
Q:Influence factors of ceramic filter
Ceramic filter board, also known as ceramic filter membrane, ceramic plate, ceramic plate, filter plate, etc., is made of corundum, silicon carbide and other special process made of new filter media. At present, as the core component of the ceramic filter, ceramic filter plate has been widely used in solid-liquid separation of iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese ore, vanadium ore, aluminum ore, gold ore, non-metallic mine Ore Concentrate Dewatering and coal, chemical industry, papermaking, pharmaceutical, chemical, food, environmental protection and other industries.

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