Silicon Carbide Ceramic Foam Filter with Good Quality

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Shanghai
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100 g/m²
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1000 g/m²/month

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Product Description:

Quick Details for Silicon Carbide Ceramic Foam Filter  with Good Quality

Place of Origin:

China (Mainland)

Brand Name:

CMAX

Model Number:


Packaging & Delivery

Packaging Details:standard seaworthy/airworthy export packing
Delivery Detail:3 weeks


Specifications

Silicon Carbide Ceramic Foam Filter work at more than 1500 Degree Celsius, filter moten iron and copper in related casting.

Silicon Carbide Ceramic Foam Filter

Ceramic Foam Filter is the third generation filter, compared with traditional filtering materials(ceramic honeycomb filter, extruded filter), our Ceramic Foam Filter have the advantages as below:

1. High thermal stability, stable chemical composition in high temperature,avoid the chemical reaction with the filtered molten metal.

2. High mechanical strength, large specific surface,efficient in purifying the metal flow.

3. Lower the filtering head loss,easy-operating,save energy. Smooth the metal flow,avoid the spray, spatter and backset,improve the exterior quality of the casting product,prevent the pore disfigurement,reduce the inferior rate.

4. Various size, shape and  aperture,suitable for  kinds of casting technique.

The Ceramic Foam Filter are widely used in non-ferrous metal smelt, Foundry Industrial of Copper, Aluminum Alloy, Cast Iron, Cast Steel and high temperature fume separator, special filling. silicon carbide ceramic foam filter been used to filter molten iron and copper liquid in the iron casting industry, improve the casting product quality highly.

 

Silicon Carbide Ceramic Foam Filter Technical specification

Type  Items

KFF-1

Material

SiC

Working Temperature

1500°C

Physical

Properties

Porosity%

80~90

Compression
Strength
(Room Temp.
)

≥0.9Mpa

Volume Density

≤0.6g/cm3

Thermal Shock Resistance

1100°C--Room Temperature ≥6 times

Main

Chemical

Content

Al2O3

≤30%

SiC

≥60%

SiO2

≤10%

ZrO2

-

Others

0~1%

Dimension

Round Shape

Φ30~Φ300mm

Square Shape

30~320mm

Thickness

11~50mm

Pore Size

ppi

8~40ppi

mm

0.1~15mm

 

Silicon Carbide Ceramic Foam Filter  with Good Quality

Silicon Carbide Ceramic Foam Filter  with Good Quality

Silicon Carbide Ceramic Foam Filter  with Good Quality



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Q:Influence factors of ceramic filter
On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.
Q:Can the ceramic plate filter the hot air?
Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider the three aspects: the two factors of ceramic filtering plate of ceramic filter plate most likely, are fracture and hole plugging: rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen the appropriate cleaning (such as shortening cleaning cycle, prolong the cleaning time, increase the amount of nitric acid, such as strengthening cleaning etc.) after the effect is still not improved, you should consider the life is approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, the most OK, complete replacement.).
Q:What is the working pressure of the ceramic filter?
Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.
Q:Microporous ceramic filter plate cleaning
In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q:What about the leakage of the ceramic filter static and dynamic sealing points?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
Q:The vacuum of ceramic filter is not enough
The vacuum degree of ceramic filter is about -0.08MPa, if the ceramic filter is less than 0.06MPa, the vacuum is not enough. If the vacuum of ceramic filter is not enough, it will influence the suction effect of ceramic filter (mainly the thickness of filter cake and water content of filter cake).
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
Q:How to determine the quality of ceramic fiber filter board simply?
Ceramic fiber board quality can be judged from the following aspects:1, appearance. The surface is flat and the cutting surface is well arranged, and vice versa.2 density. Press the hands, and the surface is soft and smooth.3, process. Vacuum suction and continuous production process.4, cross section, slag ball content is low.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
It is based on the action principle of capillary pore and realizes the solid-liquid separation through the capillary action principle of the micropore. Specifically, is the use of microporous ceramic plate water impermeable properties, extraction of ceramic plate and external cavity vacuum pressure, the suspended material groove under the action of the negative pressure adsorption on the ceramic plate, solid material through the porous ceramic plate can not be trapped in a ceramic plate surface, and the liquid due to the hydrophilic effect of vacuum pressure difference and ceramic plate by entering the gas-liquid distribution device, and then discharged or recycled, so as to achieve the purpose of solid-liquid separation.
Q:The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect is poor, I hope to help you:

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