Microporous Insulation Panels for Different Applications

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Loading Port:
Qingdao
Payment Terms:
TT OR LC
Min Order Qty:
1 m.t.
Supply Capability:
100000 m.t./month

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General Information of Microporous Insulation Board

CMAX Microporous Insulation Board is specially designed for steel industry & metallurgy with very good thermal and mechanical properties. The formulation is an opacified blend of filament reinforced pyrogenic silica. The coverings is water repellent to assure the stability of the microporous board when moisture may occur due to castables, mortar etc.

 

Application of Microporous Insulation Board

Ladle

Torpedo Ladle

EAF

Degassers

Cement Rotary Kiln

Ceramic Firing Kiln

Aluminum Melting and Holding Furnace and so on

 

Working & Processing of Microporous Insulation Board

CMAX Microporous Insulation Board can be shaped easily with a simple cutter and taped off with aluminum tape. The microporous insulation board can be fixed in place with the same adhesives that are used for refractory lining.

 

Technical Data of Microporous Insulation Board

Microporous Insulation Panels for Different Applications


 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements.

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control are conducted by workers and then each piece will be sorted and examined by quality supervis

 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks,10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

 


 


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Q:What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:What are the poor filtration effects of vacuum disc filters?
The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed.
Q:Ceramic filter capacity.
You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
Q:What's the acid of the ceramic filter plate?
Ceramic filter boards tend to clog and acid washing is used to dissolve and dredge blockages in their pores.
Q:Performance advantages of ceramic filter
A ceramic filter for fine coal mud recovery, there is a base, the lower part of the frame is provided with a fine slime liquid trough, the fine slime liquid material groove is provided with a liquid level controller, the slime liquid material at both ends of the groove is provided with a negative pressure water tank, the water tank is provided with a negative pressure suction connection assembly fixing the other side is provided with a vacuum pump pipeline, the pipeline is communicated with a vacuum pump and vacuum pump;
Q:What about the leakage of the ceramic filter static and dynamic sealing points?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
Q:What is the working pressure of the ceramic filter?
Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
Q:Microporous ceramic filter plate cleaning
In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure

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