High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of CNBM in China

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Tianjin
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TT OR LC
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11 m.t.
Supply Capability:
10000000 m.t./month

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1.Structure of Calcined Bauxite (High Alumina Oxide) Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 Size 0-1mm,1-3mm,3-5mm,5-8mm,8-15mm,0-5mm,0-50mm, 100mesh,180mesh,200mesh,220mesh,250mesh,270mesh,325mesh; also we can process different specifications according to special requirement of customers.

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there. By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of  CNBM in China

High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of  CNBM in China

5. Calcined Bauxite Specification

 


Item

RL-65

 RL-55

RL-48




Al203,  %                 min

65

55

48




Fe2O3,  %               max

---

----

---




Refractoriness          min

1780

1760

1740




RUL                          min

1500

1470

1420




P.L.C.        %             1400 X 4h

0-0.4

0-0.4

0-0.4




A.P.             %              max

                                    22(24)




CCS         MPa             min

50

45

40


Thermal Shock Resistance  (water cooling)

                                   6




Item

LKBL-70

Si-Mullite Bricks

Anti-Alkaline Bricks

Al203,      %            

70

60

25-35

A.P.      %      

                       23

 20

                       25

CCS  MPa

70

80

20

P.L.C.°C

0.1-0.4

1500°C X 2h

---

±0.1

1350°C X 2h

RUL  °C

1500

1600

--

Thermal Shock  (1100°C water cooling)

30

20

10

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

 

 

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Q:Who knows the classifications of magnesia refractory?
They can be devided into two major categories of fettling magnesite grain and magnesite products. They can be divided into fettling magnesite grain, magnesia brick, magnesia-silica brick, magnesia-alumina brick, magnesium-calcium brick, magnesia-carbon brick and other varieties according to the chemical compositions and purposes Its performance is greatly affected by CaO / SiO2 ratio and impurities. The load softening point and thermal shock resistance of high purity magnesia brick are much higher than those of the general magnesia bricks. It has high refractoriness and good resistance for alkaline slag and iron slag, which is an important kind of advanced refractory material. Magnesia products are mainly produced by sintering, and sintering temperature is generally between 1500 ~ 1800 ℃. Besides, chemical binder can be added to make unburned bricks and unshaped refractories. Mainly used in open hearth furnace, electric furnace, oxidation converter, non-ferrous metal metallurgy furnace, cement kiln and calcining kiln for basic refractory.
Q:What are the differences between thermal insulation material and refractory?
Just as its name implies, Thermal insulation means that it doesn't conduct heat instead it insulates heat inside, while refractory means resistance to high temperature and it will not be out of shape or damaged due to high temperature.
Q:How should refractory cement be used?
Insulation fire mortar: It is used as a protective refractory layer in the kiln head burner, as a refractory material in some parts of preheater, and it is generally constructed by grouting. b: Insulation fire mortar: It is used to repair the deformed plane of the kiln shell, or for thermal insulation of the roof in the cooler. Refractory mortar: It is also known as thermosetting fire mortar, mainly used in brick masonary. When using, we must add the glassy water to stir. (silicic acid sodium, water, NaSiO3, H2O).
Q:What are the models of bauxite with high alumina?
China Ferrous Metal Industry Corporation released the industry standard of bauxite (YS / T78-94) in 1994. According to this standard, bauxite can be divided to sedimentary diaspore, stacked type diaspore and lateritic gibbsite. According to the chemical composition, it can be divided into nine trade marks as LK12-70, LK8-65, LK5- 60, LK3-53, LK15-60, LK11-55, LK8-50, LK7-50 and LK3-40. In addition to the provisions of chemical composition of bauxite, the standard also requires that the water of sedimentary diaspore shall not exceed 7% and water of stacked type diaspore and lateritic gibbsite shall not exceed 8%. Moreover, particle size of bauxite should be not greater than 150mm. Bauxite shall not be mixed with clay, limestone and other debris.
Q:What are the fire protection standards of insulation materials?
According to the three versions of GB8624 (1997,2006,2011), the fire rating of external walls can be basically divided into: A1-, A2-, B1-, B2-, B3-level. The detailed divisions are determined by many technical indicators. It is a very professional and technical long story. Please contact QINGDAO SHANFANG INSTRUMENT CO., LTD for detail information, they are specialized in manufacturing fire rating testing instruments of external walls.
Q:Which refractory is better for building 1500 degree kiln ?
The top and wall use alumina hollow ball brick. If it is cubic kiln, the kiln bottom should use heavy corundum brick. If it is continuous kiln, burning zone should use alumina hollow ball brick, burning zone seal and kiln car face brick. If it is pit furnace, curved seal should use heavy corundum brick, and furnace wall and top should use alumina hollow ball brick. That depends on what kind of kiln it is. Curved seal and kiln car should use heavy corundum brick. You can add me friends to have further talks.
Q:Which refractory quality inspection authority is good?
National testing agencies include National Refractory Inspection Center (i.e. LIRR), China Building Materials Academy (Guanzhuang, Beijing), National Center for Ceramic and Refractory Materials Inspection (Shandong) and China Metallurgical Research Institute (Beijing).
Q:How to distinguish the fire resistant level of the rubber and plastic thermal insulation material?
Level A of non-combustible insulation materials are: W W inorganic active wall insulation materials, cement foam insulation board, glass beads of insulation mortar, rock wool board, glass wool board and foam ceramics, ect. Th e level A is non-combustible material, characterized with low density, low thermal conductivity, high bearing capacity, convenient construction, economy and durablity, and widely used as the thermal insulation materials in hot pipes, thermal equipment and other pipe-line equipment and industrial architectures, and as the thermal insulation, heat insulation and sound-absorbing materials in industrial and civil building envelope. Because of its good thermal stability, it is more used as fire-resistant protective coating material of steel structure.
Q:What's the fire resistance test method of doors and roller shutters?
Fire resistance test method of doors and roller shutters: This standard specifies the fire resistance test method for roller shutter doors under standard fire conditions. The method is used to test the fire resistance of the ventilating duct when bearing the external fire (A duct) and internal fire (B duct). Fire resistance test of vertical ducts may be conducted referring to this standard. 1.Test specimen1.1 The test specimen is obtained by cutting from any part of the qualified metal tube unless otherwise relevant standard or mutual agreement specifies the cutting position of the metal tube. 1.2 Length of the specimen: L≈2.5D+50mm (D: outer diameter of the metal tube). The cut surface of the specimen must be perpendicular to the axis of the metal , and the seamed edge of the cut should be round off. Test method GB243-82 of metal tube necking 2. Test procedures 2.1 In the test, punch or press the metal tube into the tapered conical seat (see Figure) with a hammer or press machine, and make it uniformly diminished to the regulated shrinkage X which is calculated according to the following formula: Test method GB243-822 for metallic pipe necking: The inner wall of the seat cover used in the test should be polished, and has certain hardness and is coated with lubricating oil. Its conicity is 1:10, 1:5 or others in accordance with relevant standard provisions. If there is no provision, then adopt the conicity of 1:10. This standard is not suitable for: a) The pipeline whose fire resistance depends on the fire resistance of the ceiling; b) The pipeline with access door, unless otherwise the access door is included into the pipeline and tested together; c) The pipeline with two or three sides; d) Fume exhaust pipes;
Q:What are first rate fire resistant window materials?
class A window not less than 1.2 hours, class B window not less than 0.9 hours, Class C window not less than 0.6 hours. technical requirments: 1, materials and accessories (1) the window frame is made with a certain strength sufficient to safeguard the integrity and stability of the steel frame or wooden frame. (2) steel frame and mound layer can choose the galvanized steel plate or stainless steel plate. Its selection standards is in line with GB12955 "Steel Fireproof Door General Technical Condition" provisions of Article 5.1. (3) wood frame and mound layer material selected from the standard should be consistent with GB14101 "General Technical Conditions of Wooden Fireproof Door" in the provisions of Article 5.1.1. (4 ) steel, wood frame the inside filler material should be incombustible material. (5) fireproofing glass can be used without affecting the fire windows fire resistance test approved product. light transmittance of glass should not less than 75% of commom sheet glass which is the same number of layers. ( 6) a sealing material between the frame and the fire-resistant glass flame retardant materials should be used, which can play the role of fireproofing and smoke insulation in case of fire (7) hardware fitting should be tested as approved supporting product

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