High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of CNBM in China

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Tianjin
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TT OR LC
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11 m.t.
Supply Capability:
10000000 m.t./month

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1.Structure of Calcined Bauxite (High Alumina Oxide) Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 Size 0-1mm,1-3mm,3-5mm,5-8mm,8-15mm,0-5mm,0-50mm, 100mesh,180mesh,200mesh,220mesh,250mesh,270mesh,325mesh; also we can process different specifications according to special requirement of customers.

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there. By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of  CNBM in China

High Alumina Oxide for Hot Last Furnace (Bauxite Chamotte) of  CNBM in China

5. Calcined Bauxite Specification

 


Item

RL-65

 RL-55

RL-48




Al203,  %                 min

65

55

48




Fe2O3,  %               max

---

----

---




Refractoriness          min

1780

1760

1740




RUL                          min

1500

1470

1420




P.L.C.        %             1400 X 4h

0-0.4

0-0.4

0-0.4




A.P.             %              max

                                    22(24)




CCS         MPa             min

50

45

40


Thermal Shock Resistance  (water cooling)

                                   6




Item

LKBL-70

Si-Mullite Bricks

Anti-Alkaline Bricks

Al203,      %            

70

60

25-35

A.P.      %      

                       23

 20

                       25

CCS  MPa

70

80

20

P.L.C.°C

0.1-0.4

1500°C X 2h

---

±0.1

1350°C X 2h

RUL  °C

1500

1600

--

Thermal Shock  (1100°C water cooling)

30

20

10

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

 

 

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Q:The effect of a high content of water in liquid resin exerted on refractory material?
For one thing, Substandard whiteness, transportation, low quality and the storage of refractory material may account for this. For another, a high content of moisture reduced the performance of refractory material. A high content of moisture is equal to buy water with same money in terms of trade settlement. Based on this, we can’t consider the super-standard water content from a single aspect, because the water content in refractory material is definitely super-standard, and another problem is particle size. Many people hold the idea that excessive amount of water content may revive its original performance, but it tends to have influenced the quality of refractory material.
Q:What's meaning of CN of fire-resistant material?
The commonly used preparation methodsinclude shock compression, high-pressure pyrolysis, ion implantation, reactive sputtering, plasma chemical vapor deposition, electrochemicaldeposition, ion beam sputtering, , low-energy ion radiation, pulsed arc discharge,pulsed laser inducing, etc. But the compounding result of superhard materialis not ideal due to deposition of amorphous CN film, nanometer level sizedC3N4 crystalline grain set in the amorphous film and few large graincrystal.
Q:What are the advantages and disadvantages of new external wall fireproof and thermal inuslation matertials?
The new external wall fireproof and thermal inuslation matertials have both the advantages and disadvantages. Advantages: 1)Low requirements on the waterproof, weather resistance and other technical indicators. The dry wall and gypsum plastering mortar, etc. can meet the requirements and can be easily obtained; 2) The inner insulation material are separated by the floor, and construct within a height of only a storey , without erecting scaffold ; 3) In the hot summer and cold winter or hot summer and warm winter area, the inner insulation meets the requirements; 4) The glass beads overcome the shortcomings of expanded perlite, like, large amount water absorption, easy powdering, big volumetric shrinkage in the slurry mixing process, easily leading to post-insulation product performance degradation and hollowing, cracking, and also make up for the defects of polystyrene particles organic materials, like, flammable, poor fire performance, producing harmful gas at high temperatures and anti-aging, poor weather resistance, poor workability and large rebound in construction, ect. Disadvantages of external wall insulation : 1) Since the ring beam, slab and column structure would cause thermal bridges, leading a greater heat loss; 2) It is of low intensity, high water absorption, easy to shrink and crack. The insulation system is prone to cracking, leaking or loss and other common quality problems, especially it is easy to crack at the seams, thus being difficult to exsit as long as the building. 3) It is inconvenient for the users to redecorate and hang ornaments; 4) It takes up indoor used space;
Q:Are there any differences between insulation and refractory materials ?
Refractory materials can resist more than 1200 degrees, some of which are not insulation materials, such as firebricks, which can directly contact with heat source, has little insulation effect. Ceramic fiber, high silica, etc. are all refractory materials which can insulate. Insulation materials with poor performance usually is lower than 800 degrees, which have large thermal resistance, and low thermal conductivity, high porosity. Thus they reduce the thermal loss. To put it simply, insulation materials store most of the heat and only let a small part of heat lose through the air, thus the heat has been isolated. Glass fiber, rock wool, flexible material for thermal insulation, etc.
Q:How to distinguish between class A fire resistant door and class B fire resistant door from appearance ? What are the differences between the two refractories? Thank you !
It is difficult to distinguish from appearance. Their fire endurance are also different. The filling refractories of grade A and Grade B fire resistance steel doors are all perlite. The only difference lies in the filler compaction density.
Q:What are Grade-A waterproof inorganic thermal insulation materials?
There is a market confusion in Grade-A waterproof inorganic thermal insulation materials. The products mainly include Grade-A monomer material like roc wool and ultra-thin insulation board and Grade-A composite material. Many Grade-B materials wraaped with calcium silicate board or foam cement belongs to Grade-A material, such as phenolic aldehyde composite. Some foamed materials with filling also belongs to Grade-A material. However, there are few products with Grade-A qualification. Many manufacturers are working on the margins of the records with Grade-A fireproofing performance examining report. But this situation will not be too long.
Q:What is the criterion of entry of refractory clay industry?
There are two requirements: (a) Enterprises mining and processing high-alumina clay meet the national industrial policy, and in line with the requirements of mineral resources planning and industrial planning, industrial development planning of high alumina clay in provinces (autonomous regions and municipalities), urban planning, the whole land use planning, mineral resources planning, environmental protection and pollution prevention planning. (b) The building of new mines of high alumina clay in areas where exploitation of mines are restricted in national and local level should be strictly limited. It is prohibited to build new mines in areas where exploitation of mines is banned, and the mines have been built should be disposed in accordance with the mineral resources planning and relevant national regulations. It is prohibited to build high-alumina clay production and processing enterprises in special conservation areas such as drinking water source reservation areas, natural reservation areas, scenic reservation areas, ecological function reservation areas, basic farmland reservation areas, cities and their suburbs, residence, schools and kindergartens, health center, hospitals and perimeter 1 km from enterprises having high requirements on the environment such as food, medicine, electronics etc., the both banks of main rivers and roads, somewhere near trunk railways.
Q:What do we mean by saying that a ladle cover knots, elbow knots, blowpipe knots in refractory materials? What is the “knot”?
Blowpipe is also the construction of unshaped refractory materials. Refractory material for ladle cover is light weight heat insulation refractory material. What you said that the construction of bend out refractory materials in some steel mills called "knot".
Q:Can anyone tell me what is a high alumina refractory?
High alumina refractories: High-alumina refractory products have high refractoriness, compressive strength and refractoriness under load, which are used for building the high-temperature parts of various large blast furnaces, such steelmaking furnace, airheater, electric furnace, rotary kiln and other thermal equipment.
Q:What's the maximum temperature that the refractory ceramic fiber cloth can endure?
Ceramic fiber cloth is high temperature resistant and its continous use temperature can be up to 1000℃. It has high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment; and it is easy to install.

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