Down Draft Popular in North Ameica Kiln Bauxite 85% of CNBM in China

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1.Structure of Calcined Bauxite Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there. By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 

 

4. Calcined Bauxite Images

 

Down Draft Popular in North Ameica Kiln Bauxite 85% of CNBM in China

Down Draft Popular in North Ameica Kiln Bauxite 85% of CNBM in China

5. Calcined Bauxite Specification

Low Ferric ( 83 - 85 % Alumina / 3.0 % Fe2O3 )
Abbrasive Use ( 80-82 % Alumina / 4 % Fe2O3 / 1.5 % CaO)
BFA ( 83 - 85 % Alumina / 4 % Fe2O3 / 1.2 % CaO)
Refractory ( 83- 85 % Alumina / 3 % Fe2O3 )
General Grade ( 70-82 % Alumina / 4 % Fe2O3 )
Proppant Grade ( 78-82 % Alumina / 7 % Fe2O3 / 1.0 % CaO )
For Road Surfacing ( 78-82 % Alumina / 7 % Fe2O3 / 6.0 % SiO2 ) 
Rotary Kiln Calcined Bauxite ( 70-85 % Alumina / Bulk Density Minimum 3.0 gm/cc )
Shaft Kiln calcined Bauxite ( 70-85 % Alumina / Bulk Density Minimum 2.6 gm/cc )

 

Advantage:

Calcined Coal FC 90-95% for Steelmaking

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Q:How long is the duration of fire resistance of hollow glass magnesium board
Glass magnesium board is non-combustible board with excellent fire resistance ability, the continuous burning time of flame is 0, non-combustible at 800℃, no flame at 1200℃, achieving the highest level of fire retardant level A1; Partition System cooperated with high-quality keel can endure fire for more than 3 hours. In the process of combustion, a large amount of heat energy can be absorbed, and the temperature of the surrounding environment will be delayed.
Q:What is refractory cement?
Refractory cement is also known as aluminate cement. Aluminate cement emplys bauxite and limestone as the raw materials, calcium aluminate obtained by calcining as the main component, being made into clinker containing 50% of aluminium oxide and finally being made into hydraulic cementing material by grinding. Aluminate cement is often yellow or brown, sometimes gray. Aluminate cements' major mineral are monocalcium aluminate (CaO · Al2O3, abbreviated CA) and other aluminate as well as a small amount of dicalcium silicate (2CaO · SiO2), etc.
Q:Does refractory belong to metallurgical auxiliary materials?
Refractory is widely used in industrial circle, such as metallurgy, chemical industry, petroleum, mechanical manufacturing, silicate and power, and its coonsumption is the maximum in metallurgy, accounting for 50% to 60% in total output. In order to improve slag-corrosion resistance of furnace lining, usually choose carbon-containing refractory. Refractory of various furnace lining are respectively: For the body, it is clay brick; as for the lower part, bosh and middle, it is SiC brick; for furnace bottom, it is carbon brick. Lattice brick is an important refractory product used in air heating furnace and regenerative chamber. Refractory is widely used in metallurgy. In order to improve slag-corrosion resistance of lining. Central line in tuyere and hearth are high-alumina brick. Refractory consumption is the maximum in metallurgy, accounting for 50% to 60% in total output. For the bosh and middle, it is SiC brick. In order to improve its thermal storage capacity: The furnace stack is clay brick. It is defined as refractory where the physical and chemical properties allows its use in high temperature environments; The lower furnace body
Q:How to divide the fire rating standards of insulation materials?
The fire rating classification standards of insulation materials, 1. Insulation materials with A-level combustion performance: inorganic fiber spraying, rock wool, glass wool, foam glass, ceramic foam, foam cement, close-celled perlite, etc. 2. Insulation materials with B1-level combustion performance: specially-treated extruded polystyrene boards(XPS)/ specially-treated Polyurethane(PU), Phenolics, Polystyrene rubber powder particles,etc. 3. Insulation materials with B2-level combustion performance: Expanded polystyrene sheets(EPS), Extruded polystyrene board(XPS), Polyurethane(PU), Polyethylene(PE), etc.
Q:How long usually will the A-level fireproof materials prevent the flame?
Having a fire resistance test on any building components -----according to the standard time-temperature curve. This period starts from the time when affected by fire and ends up with losing the ability to support or to insulate fire or the integrity of the components. It can be expressed in hours. A-level fireproof materials can last for 2 hours.
Q:What is the strength of high strength refractory material?
Refers to constrcuting through ramming, and a refractory materials that is hardened in temperature higher than normal. mixed through a certain grade of refractory aggregate, powder, binder, additives, water or other liquids. Can be classified into high alumina and fireclay, magnesite, dolomite, zirconium and silicon carbide by the standard of texture.
Q:What are the material requirements of class A fire resistant door ?
It must meet standards of the national regulation. You may search on Baidu.
Q:What kind of refractory materials should be used for the intermediate frequency furnace to smelt manganese?
You mean furnace lining or ladle lining? Generally magnesia is used as furnace lining, but heat preservation should be practiced when shut down, or brasque would crack. Surly you can employ existing furnace lining which is sold in Tianjin, a little bit expensive, the average lining could be used for 300 furnaces. The furnaces made by magnesia myself break down after 40 furnace were finished. What I referred is a furnace weighing 2 tons, as for a bigger furnace, the existing brasque would be OK. What is the difference between furnace lining and ladle lining? Can you give me more detail about the materials of making a furnace weighing 2 ton? Why others can burn 80-90 furnace with 0.7-ton furnace; over 200 furnaces with 2 ton? What are these ingredients? What I know is just magnesia, magnesium borate, and together with boric acid, they also have many types, which one should I use? Thank you!
Q:What's the classification of refractory material?
Magnesium aluminum is complex and mainly seeing what classification standard is like according to the appearance shape can be divided into two categories, setting and not setting according to the acid alkali can be divided into acidic, magnesia, high aluminum, ramming expected, spinel, spray coating, plastic, just the quality of the jade, daub material according to the chemical composition is divided into, such as clay, neutral and alkaline according to the operation mode can be divided into different castable, magnesium, calcium, magnesium chrome
Q:What needs to be noted when choosing and using blast furnace fireproof materials? Who knows?
there are different temperatures in various parts of the blast furnace, thus using different types of refractory.

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