Ultrasonic Plastic Welder

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1 Set set
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200 Sets per Month set/month

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Product Description:

 

Ultrasonic Plastic welder  

1.quality, stable power output

2.make customized sonotrode

3.easy maintenance

4.adjustable base

 

Ultrasonic Plastic Welder  from our factory

- Suitable for thermoplastics welding

- Can weld plastic + metal

- able to make customized sonotrode / welding mold for customers

 

Advantages of  Ultrasonic Welding:

This technique is fast, efficient, non-contaminating and requires no consumables. 

 

Features:

1.high quality air-drive mechanism & components

2.ceramic coated converter, ensure constant and powerful output

3.titanium alloy booster

4.adjustable base plate

5.Integrated design or Seperate design available

6.easy maintenance

7.Custom made is welcome

8.WE CAN MAKE CUSTOMIZED MOLD BASED ON CUSTOMER NEEDS

 

Specifications:

 

Model No.

 

HN-1500

 

Ultrasonic Power

 

1500W

 

Ultrasonic Frequency

 

20Khz

 

Ultrasonic time

 

0.1-5 seconds

 

Welding Machine Dimension

 

40 * 68 * 110 CM

 

Ultrasonic Generator case

 

38*54*14 CM

 

Steel shelf

 

have

 

Net weight

 

130 kg

 

Power supply

 

AC100V-120V,

AC220V-240V

 

 We pride ourselves on supplying customers with high quality machines and offering technical knowledge and cleaning solutions. We also manufacture Automatic Welding systems.

 

Our factory is committed to doing most so that customers can meet business and operational requirements. Let our 18 years of experience work for you.

 

OTHER MODELS AVAILABLE FOR REFERNCE

 

Model

 

HN-400

 

HN-800

 

HN-1200

 

HN-1500

 

HN-2000

 

Ultrasonic Power

 

400W

 

800W

 

1200W

 

1500W

 

2000W

 

Ultrasonic Frequency

 

28/40 Khz

 

28/40 Khz

 

15/20 Khz

 

15/20Khz

 

15/20Khz

 

Pneumatic Cylinder

 

75 mm

 

75 mm

 

75mm

 

75mm

 

75mm

 

Ultrasonic Time

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

Stay Time

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

Lingerin Time

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

Power supply

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

How Ultrasonic Plastic Welders work:

Ultrasonic plastic welders operate by inducing ultrasonic frequencies in plastic components that is converted into heat between the welded plastic laminates. Frictional heat is produced so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time. The melting points of both working pieces is nearly equivalent which helps to form a uniform weld area. The welded area is usually as strong as the matrix material.

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Q:Ultrasonic plastic welding machine die is not durable, what material good?
Ultrasonic plastic welding machine die is not durable, what material is good?Aluminium alloys (7075, 2024, 6061-T651):7075: generally used in vibration systems and HORN manufacturing, high hardness, thermal conductivity, good toughness.2024: generally used in HORN manufacturing, toughness, heat conductivity, hardness moderate, used in general welding plastic products.6061: generally used in the bottom mold manufacturing or low output of HORN, good toughness, hardness than 2024 times.Two, SCM8: generally used for embedded screws, metal inlay, excellent toughness, high hardness, heat conduction is 2024 times.Three, titanium alloy: generally used for the occasion of continuous vibration, high toughness, good heat conduction, high hardness, but expensive.
Q:What's the difference between ultrasonic plastic welding machine and ultrasonic plastic hot melt machine?
HelloBy ultrasonic Xiaobian for you to answer: the principle of ultrasonic plastic welding machine 20KHz is generated by the generator (or 15KHz) high voltage and high frequency signal, through changing systems, converts the signal into high frequency mechanical vibration on plastic workpieces,Through the surface of the workpiece and friction between molecules and the transfer to the interface temperature, when the temperature reaches the melting point of the workpiece itself, the interface is rapidly melting, and then fill in the gaps between the interface, when the motion stops, workpiece cooling under pressure at the same time, then achieve perfect welding.The hot melt machine adopts a pumping plate structure, and the heat of the heating plate is transferred to the welding surface of the upper and lower plastic heating parts by the electric heating method. The surface is melted, and the heating plate is rapidly exited, and the upper and the lower two heating elements are heated, and the fused surface is fused, solidified and integrated.Therefore, ultrasonic plastic welding machine through high-frequency mechanical vibration, friction heat generation plastic welding, and hot melt machine is heated by electric heating plastic softening welding
Q:Why do my ultrasonic plastic welding machines here, some of the mold is always unstable after installation, and some are very stable?
Ultrasonic power is not enough, but also some of the material problems caused by the product
Q:What's the difference between metal welding machine and plastic welding machine?
Just look at the name. Ah, a welding plastic, a metal welding
Q:What's wrong with high ultrasonic plastic welding machines that have been overloaded?
Can remove mold, leak detection. If there is an ultrasonic wave indicating that the mold is broken, if not, consider the problem of the ultrasonic sounder.
Q:Which brand is the best for ultrasonic plastic welding machine?
Imports are better than domestic, domestic too much, almost the same. Now the ultrasonic plastic welding machine is not stable
Q:What kind of hot air plastic welding torch and plastic welding machine made in China? Used to weld plastic sheets and tubing
Used a DSH-D type of hot air welding plastic guns, very good, especially suitable for welding plates, different nozzles can also be welded plastic cloth, seems to be 780 yuan, and spent two years, has not been a problem
Q:How to make ultrasonic plastic welding mould?
You may often have this idea: the welding head design and production is very simple. Don't be misled, when using an improper processing or without tuning of the welding head, will give you the production to bring expensive losses -- it will damage the welding effect, even more serious damage will directly lead to the transducer or the generator. So the design of the welding head like it's not as simple as that, on the contrary will need a lot of professional knowledge and skills, how to ensure the welding head can be the most economical work? How to ensure the welding head can be mechanical vibration transducer conversion can be effectively delivered to the workpiece, forming stable welding in Nicle ultrasonic, our engineers will each link are considered very full. Even if has several years of experience in the design and development, we still believe that only through the strict test and quality control to produce the best welding head. Through the analysis of the application as a finite element (FEM) of this process, our engineers will be acoustic properties and mechanical properties of the welding head of the perfect combination, design the products in line with customer needs. Each set of welding head and mould our production, whether standard products or customized according to customer requirements, are all made of the best materials and after repeated test. Welding head shape, intensity and audio etc. various parameters after many tests, can accord with the most stringent standards, welding head and mould achieve the most perfect match. Material is one of the main reasons to ensure the effect of ultrasonic mold life on welding products, and the process of mold completion is complicated. Therefore, not only the mold engineer design must carefully select material, but also need to understand its own product requirements, the use of what kind of material, avoid negligence and affect its timeliness and quality.
Q:What are the causes of the high power transistors in ultrasonic plastic welding machines?
The output current is large and the load is too heavy, which can speed up the fuse tube protection or change the point
Q:Ultrasonic plastic welding machine die wave is not strong, how to repair?
The gray section of the section (whether it looks like a powder after breaking) should be caused by excessive welding and possible causes:1, the welding time is too long, can be appropriate to reduce the delay time or welding time, welding speed or decrease;2, the machine power is too large, you can reduce gear, or choose a smaller power of the machine.If it feels that the wave is not strong, it can be modified as follows: reduce the total height, increase the frequency, and increase the waist height to reduce the frequency. But be careful not to drift out of the best total height.In addition, there may be a strong wave transfer mode is improper, as current mode without impaction, not adjusted to the best state.
Our company specializes in the production of ultrasonic cleaning equipment and plastic and metal welding machinery. with general application to electronics, electrical appliances,machinery,metallurgy,textiles,chemicals,toy,clothing,medicine.pharmaceuticals,clocks&watches,jewellery,spectacles,cars,electroplanting,packing and other diverse industrial processes and specializes in producing high quality beauty and health care equipment. There is a group of professional technicians.

1. Manufacturer Overview

Location Guangdong, China (Mainland)
Year Established 1993
Annual Output Value US$50 Million - US$100 Million
Main Markets North America
South America
Eastern Europe
Southeast Asia
Africa
Oceania
Mid East
Eastern Asia
Western Europe
Central America
Northern Europe
Southern Europe
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2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
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3. Manufacturer Capability

a)Trade Capacity  
Nearest Port
Export Percentage
No.of Employees in Trade Department 1-2 People
Language Spoken: English, Chinese
b)Factory Information  
Factory Size: 3,000-5,000 square meters
No. of Production Lines 6
Contract Manufacturing OEM Service Offered Design Service Offered
Product Price Range High and/or Average