Sleeper factory
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Prefabricatedbi-block sleepers is the main structural component of the passenger dedicated ballastlessrailway, the accuracy and quality of which determines directly the level ofconstruction quality of the ballastless-track. At present, the ballastless PassengerLine of bi-block sleepers generally sets at the construction site prefabricatedfield. Our company uses the factory management method, standardizedassembly-line; applications and process of mechanization and automation, sothat our products have the outstanding advantages of reliable quality andcontrolled precision.
List of major equipments of thetwo-block sleepers’ field
No. | Name | Remarks |
1 | Span of 18.5m，convergence of the sleeper pouring, stripping and conservation channel. | |
2 | 5T Bridge crane | Span of 16.5m，stacking reinforced raw materials, trusses, semi-finished products of stirrups |
3 | 10T Gantry Crane | Double cantilever with the span of 38m，for storage and loading of the sleepers. |
4 | 2T Single girder crane | Span of 6m，the library palletizing for the sleepers and model maintenance |
5 | Forklift | Transporting, loading the sleepers and accessories inside the field. |
6 | Loaders | 3m3 ZL50, Feeding gravel. |
7 | Air compressor | 4.8m3/min，8kg/cm2，SLT-40A,offering gas for the fabrication of the reinforced and sleepers. |
8 | Steam boiler and gas system | DZL2-1.25-AⅡ，ensuring the maintenance of the sleepers. |
9 | Concrete mixing plant | 1m3 vertical shaft planets，offering concrete for sleepers. |
10 | Stone washing machine | Meet the needs of gravel clay content and powder content. |
11 | Chiller | KRS-200，for cooling sleepers-line. |
12 | AC Welder | YK-505FL4，Cold-rolling reinforced, and welding truss material. |
13 | Gas shielded spot welder | YD-500CL5，Maintenance for equipment and model. |
14 | Ordinary lathe | CA1640，Maintenance for equipment and model. |
15 | Radial Drilling | Z3040, Maintenance for equipment and model. |
16 | DC welding | WS-350 |
17 | Plasma cutting machine | LGK-100 |
18 | Sleeper production line | Finishing all steps of sleepers production（Including：fabric machine, vibration table, spreader, transport car, stripping station, roller, conservation Channel.） |
19 | CNC Bend steel hoop machine |
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20 | Reinforced truss welding production line |
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21 | Cold-rolled steel production line |
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22 | Steel automatic butt welding machine | Unw-63 |
23 | Cooling circulation system | (Cooling water)3.5m3 /min KR-250 |
24 | The sleeper dedicated fixture and mother regulatory |
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25 | The steel formwork dedicated fixture |
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Main parameters of key equipments- concrete distributor’sparameters
No. | Item | Parameters | |
1 | The cart’s driving motor power | 2×2.2kW | |
2 | Concrete hopper’s volume | 1.8m3 | |
3 | Length of walking cart track | >8m | |
4 | Cart travel speed | 0-0.4m/s | |
5 | Size of concrete distributor’s bucket | 2500mm×1500mm×2000mm | |
6 | Track beam’s span | >8000mm | |
7 | Drive beam’s speed | 0-0.25m/s | |
8 | Trolley’s drive power | 1×1.5kW | |
9 | Rated voltage | 220V/380V/50Hz | |
10 | Weight | 2800kg | |
11 | Fabric screw | Drive power | 4×4.0kW |
Rated voltage | 220V/380V/50Hz | ||
Speed | 15-35 r/min | ||
12 | Rail | Length | 9800mm |
Track | 8000mm | ||
Height | 2500mm | ||
Main parameters of key equipments-concrete vibration table’s parameters
No. | Item | Parameters |
1 | Vibration power | 4×1.5kW |
2 | Voltage | 220V/380V/50Hz |
3 | Elevating power | 40kN |
4 | Roller’s drive power | 1.1kW |
5 | Length × width × height | 3000mm×1620mm×620mm |
6 | Roller’s speed | 0-0.5m/s |
7 | Weight | 1500kg |
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Sleeper factory
- Ref Price:
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- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
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