CNBM Tons of Potassium Sulfate (SOP) Project equipments in SOP factory

Ref Price:
Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
1 set/month
Inquire Now Customer Service

Contact us by

(1) WeChat
(2) Whatsapp: +8617190086776

OKorder Service Pledge

Quality Product

Order On-line Tracking

Timely Delivery

OKorder Service Pledge

Credit Rating

Credit Services

Credit Purchasing

Share to:

Product Description:

Tons of Potassium Sulfate Project

General

CNBM is a high-tech enterprises international chemical engineering company, who is pioneering in chemical engineering technologies, and playing a leading role in new technology development, with capability of project consulting, design,procurement, construction management and production guidance.  CNBM provide services of chemical engineering and technology, with offering a scope of supply ranging from process design till the supply of completely integrated plants. CNBM master a technology of Potassium Sulfate production line, Calcium Chloride production line,sulfuric acid production line other fertilizers.We have cooperated with many international companies on projects,located Indonesia,Philippines,India,Jordan,Egypt.etc.


Potassium sulfate product quality standard





Potassium sulfate

indexstandard
K2O%50



GB20406--2006

CL-%1.0
H2SO4%0.5
H2O%1.0


Mannheim method potassium sulfate production process:

(1) It is a production process with little environmental pollution ;

(2) Mature technology, easy to industrialize production, improved new technologies and new processes, adapt to the requirements of the market economy, enhance the competitiveness of products in the market, the quality of potassium sulfate is good, and the output is high;


Main raw and auxiliary materials supply


NO
NamespecificationConsumptionTotal annual consumption
1Potassium chlorideK20≥60830Kg/t83,000 tons
2sulfuric acid98%570Kg/t57,000 tons
3lime
40Kg/t400t


Introduction to the preparation of potassium sulfate production plant by Mannheim method

Raw material for producing potassium sulfate

The raw material for the preparation of potassium sulfate by the Mannheim method is potassium chloride (KCL) which has K2O ≥ 60% and 98% sulfuric acid.In the production process, the hydrochloric acid system is made into tap water, and the heat required for the reaction is provided by natural gas combustion.

The nature and use of potassium sulfate

K2SO4 

Colorless or white crystal or powder, bitter and salty

Melting point: 1069 ° C, soluble in water, insoluble in ethanol, acetone and carbon disulfide, the aqueous solution is slightly acidic.

Uses: 1. Agricultural fertilizer, used in tobacco, fruit trees, sugar cane, potatoes, vegetables, etc.

2, used as a drug (a laxative) and used in the manufacture of alum, glass and potassium carbonate.

Potassium sulfate quality specifications

Appearance: colorless or white crystal or powder.

Industrial synthetic hydrochloric acid


Relative molecular weight: 36.45

Performance: colorless transparent liquid, yellow when there is a small amount of impurities, strong acid is corrosive, can work with a variety of metals.

Uses: Important chemical raw materials for petroleum, metallurgy, printing and dyeing industries, etc.


Basic principle and process flow of potassium sulfate production

A fixed bed metathesis reaction method is employed. The solid potassium chloride and 98% sulfuric acid are continuously added to the reaction chamber at a certain ratio of feed, and the reaction is carried out under the condition of pushing the homogenate at a high temperature above 500 ° C (generally controlled at 500-530 ° C). . The raw material is continuously input under the condition of maintaining the normal bed surface, and the finished potassium sulfate is continuously discharged into the finished pusher from the outlet of the reaction chamber (symmetric two places), and enters the finished product through the gas seal conveyor under the action of cooling and stirring and pulverizing. The belt machine is then lifted, crushed, and finished with a scraper into the finished silo. The hydrogen chloride gas generated in the reaction is absorbed into water to prepare a hydrochloric acid and charged into a storage tank. Exhaust gas is discharged into the atmosphere in accordance with national emission standards.

H2SO4+2KCL   →K2 SO4+2HCL-Q


H2SO4       SO3+H2O-Q


HCL+H2O      HCL·H2O(HCl)+Q


SO3+H2O →  H2SO4+Q


Production equipment overview

Potassium sulfate reactor

The reaction furnace is mainly composed of a combustion chamber (upper) reaction chamber (middle) flue chamber (lower part), and is equipped with a feeding and mechanical stirring pushing device. The core device of the Mannheim method is the reaction furnace. The purity of the product, the conversion rate, the production capacity and the difficulty of operation are all related to the reaction furnace. Therefore, reactor performance is the key to the process. The reaction furnace is mainly made up of a variety of special refractory materials. It has two cavities. The middle elliptical cavity is the reaction chamber. The chamber is equipped with stirring tweezers. When the reaction, the tweezers rotate at 1.1r/min, and the materials are continuously mixed and gradually. Push around the cavity. The upper cavity of the reaction furnace is a combustion chamber, and the combustion chamber has a burner, and the heat released by the fuel indirectly heats the reaction chamber.


Overview of the auxiliary equipment of the reactor system

1. The main machine (with large reducer and motor driven spindle) provides the effect of fabric, mixing and product removal.

2.Reheater: φ1000×4600, cold air and flue gas heat exchange, to preheat the air, reduce the heat loss in the furnace.

3.Potassium sulphate finished product pusher: The pusher barrel is accompanied by a cooling jacket, which functions as cooling, crushing and transfer of the finished product (n≈5.53r/min).

4.Gas-sealed screw conveyor: the function of finished product conveying and gas sealing.

5.Finished belt conveyor: The finished product is conveyed with cooling (with magnets - prevent the iron from entering the rear equipment).

6.Finished bucket elevator: finished product delivery.

7.Finished squeegee conveyor: The finished product is conveyed with cooling jacket.

8.Dust collection bucket, dust collection fan, distributor: collect the finished dust back to the silo.

9. Carbon cooler: After the hydrogen chloride gas at the outlet of the reaction chamber is cooled by the heat exchange, the temperature is lowered to about 50 ° C, and sent to a sulfuric acid gas scrubber.


Images


.JPG

CNBM Tons of  Potassium Sulfate (SOP) Project equipments in SOP factory

CNBM Tons of  Potassium Sulfate (SOP) Project equipments in SOP factory



Send a message to us:

Remaining: 4000 characters

- Self introduction

- Required specifications

- Inquire about price/MOQ

Q:What machinery do they use on a space mission?
You're in GT too? Haha so anyway, this question was confusing but just think of all the simple machines, and just something used in space like a rover, satellite, even a parachute and think of how the simple machines help these machines. Wheel and axel and screw are probably easiest. You really should email or webmail me for help :)
Q:Ocean Drive Dudes just purchased a new press machinery for $232,000 on December 14, 2010.?
Looks like you need to get started on your homework then. Honestly how will you ever learn such a simple thing as depreciation and methods if you do not even attempt to do your work?
Q:How do I draw machinery?
Do isometric sketches. It's what I do. Lets you get a feel for what you are designing.
Q:Looking for something that you put over machinery to silence them?
You can build a box using 1x or 2x lumber and plywood, depending on how big you need it. Then line the box with either egg crate foam or styrofoam. Both act as noise supressors. Be sure to allow room for ventilation if needed.
Q:Where can I find Farm & Construction Machinery Industry financials?
i do no longer think of there is any distinction between being efficient and consumptive. Oil won't final continuously, yet timber are renewable, and the genuine source of potential on the planet is the solar which we are only beginning to faucet. Oil particularly can get replaced as an potential source, and it could be. as quickly as a threat.
Q:What is some of the technology (i.e machinery and chemical) used in fracking?
Water, sand, salt, citric acid, benzene or lead are usually used after the hole has been drilled!!!
Q:Is there a way to cut, facet, and/or polish gemstones without expensive machinery?
You could, in theory, get carborundum grit (or diamond grit for some stones) and a steel or iron plate and mount the raw stone on a handle (dap stick with dapping wax) and push it back and forth to facet it. You might get one done in a year or so. Go and learn about lapidary and the tools for handling precious and semi-precious minerals.
Q:why was machinery the most powerful weapon in the war of capital against the working class?
They lessened the need for skilled laborers
Q:Does anyone know about Hancock machinery?
Hancock Machine Tool, Inc. Louisville, Kentucky, KY 40218 Manufacturer, service repair of tools dies or any heavy duty metal forming equipment. CNC mills can accommodate materials up to 263 in. by 84 in. by 48 in. with four axis articulation. CNC turning milling 40 in. dia. by 393 in. long. Vertical boring mills can accommodate materials to 122 in. dia. by 48 in. height. Horizontal boring mills with 6 ft. 7 in. by 5 ft. 3 in. rotary table can accommodate materials to 240 in. by 96 in. by 36. with right angle head. Welding services also available.
Q:I am from Turkey and looking for textile Machinery and Parts?
LEATHER PICKERS NO. S-6 FOR SAKAMOTO LOOMS. LEATHER PICKERS NO. S-5 FOR SAKAMOTO LOOMS LEATHER PICKERS NO. S-7 FOR SAKAMOTO AUTO LOOMS. LEATHER PICKERS NO. 22 FOR PLAIN LOOMS. LEATHER PICKERS NO. 22 (L) FOR TURKISH MARKET. LEATHER PICKERS FOR CARPET LOOMS. LEATHER BUFFERS FOR SAKAMOTO LOOMS. HIGH COMPRESSED WOOD SHUTTLES FOR COTTON IN DIFIRENT SIZES. HIGH COMPRESSED WOOD SHUTTLES FOR AUTO LOOMS IN DIFIRENT SIZE. HIGH COMPRESSED WOOD PICKING STICK OF ALL TYPS. HIGH COMPRESSED WOOD SIDE LIVER.

1. Manufacturer Overview

Location
Year Established
Annual Output Value
Main Markets
Company Certifications

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port
Export Percentage
No.of Employees in Trade Department
Language Spoken:
b)Factory Information  
Factory Size:
No. of Production Lines
Contract Manufacturing
Product Price Range