ceramic foam filter with good quality

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Silicon Carbide Ceramic Foam Filter

Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.

CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal.    It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.

TechnicalData of Silicon carbide ceramicfoam filter

BoreDensity(PPi)                          10-40

Porosity(%)                                   80-90

Highestworking temperature (°C)  1500

BendingStrength (Mpa)                   0.8

CompressionStrength(Mpa)              0.9

Thermal ShockResistance (times/1100°C)      6

DirectionsFor Use silicon carbide ceramic foamfilter

a) Dimensions Available:

Square shape:30-600mm

Round shape:φ40-φ300mm

Thicknessesfrom 10-50mm.

PPI:10P,15P,20P,25P,30P,40P

Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.

b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):

Dimension

Ductile Iron (≤ kg)

Grey Iron (≤ kg)

metal volume of pouring (kg/sec.)

Ductile Iron

Grey Iron

40×40×22

30

65

3

4

50×50×22

55

100

4

6

75×50×22

75

150

6

9

75×75×22

100

220

9

14

100×50×22

100

200

8

12

100×100×22

210

420

16

25

150×150×22

450

900

36

50

Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.


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Q:What are the functions of honeycomb ceramic filters?
At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
Q:The working principle of ceramic filter
Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
Q:What is the filtration accuracy of 50nm ceramic membrane?
It should be noted that due to wear, plugging and so on, the new and different degrees of ceramic film, the pore size will change. Micron scale ceramic membrane filtration accuracy is very good, nano scale aperture range of such a small ceramic film does not know in what way.
Q:What is the reason that ceramic filter does not absorb mineral powder?
There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
Q:What are the causes of the powder moisture in the ceramic filter?
Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q:What's the acid of the ceramic filter plate?
Ceramic filter boards tend to clog and acid washing is used to dissolve and dredge blockages in their pores.
Q:Common troubles of ceramic filter
Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
Q:What about the leakage of the ceramic filter static and dynamic sealing points?
When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.
Q:What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
As everyone knows, ceramic filter medium is a ceramic filter plate, microporous ceramic filter plate with a lot of distribution from the outside to the inside capillary effect, its mechanism is based on the capillary effect of microporous ceramic filter, filtration, the filtrate (generally refers to water) through these pores under the action of the vacuum suction pump, filter cake is trapped on the surface of the ceramic filter plate.

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