WIRE ROD

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WIRE ROD

Hot- rolled stainless steel coil for construction GB Q195

Stainless Carbon Steel Wire Rod with Standard ASTM, GB

Steel Wire Rod Hot Rolled SAE1008 SAE1006 SAE1018

Steel Grade: Q195 Standard: ASTM, GB

Diameter: 5.5mm, 6.5mm, 7mm,8mm,9mm,10mm,12mm,14mm

6.5mm can be drawing into 2mm/8.0mm can be drawing into 3mm

Type: Drawn Wire in Coil, each coil weight about 2MT

Brand Name: N-RIVER Place of Origin: Hebei, China

Chemical Composition:

Please kindly find our chemistry of our material based on Q195 as below for your information

Trademark	Rank	Chemical composition (quality score) %
		C	Si	Mn	S	P

			≤		≤	≤
Q195		0.06-0.12	0.30	0.25	0.050	0.045
Trademark	Rank	Pulling Test
		Bend PointΔs/Mpa		Tensile Strength	Elongation Ratioδ5%

		Thickness (Diameter) /MM			Thickness (Diameter) /MM
		≤16	16-40		≤16	16-40
		≥			≥
Q195		195	185	315-390	33	32

Usage and Applications of Wire Rod Q195:

After hot-rolled the products shaped into coil and delivery as finished product, including round, square, rectangular, hexagonal and so on. Since most of the products are round, it is generally called wire rod. Carbon steel wire rod is widely used in construction and manufacturing. Carbon steel wire rod is mainly used for reinforcement of reinforced concrete and welded structure or reprocessed (roberts , nail, etc.) materials, especially used to produce wire drawing, welding electrode, nails, spring, electronic, precise machinery parts and so on

Q:What are the common tensile strengths of steel wire rod?: The common tensile strengths of steel wire rod vary depending on the specific grade and type of steel being used. However, typical tensile strengths for steel wire rod range from 500 MPa (megapascals) to 1800 MPa.

Q:How is steel wire rod used in construction?: Steel wire rod is commonly used in construction for various purposes. It is primarily used as a reinforcement material in concrete structures, such as beams, columns, and slabs, to enhance their strength and durability. Steel wire rod is also utilized to create welded mesh panels, which are used in the construction of walls, fences, and other structures. Additionally, it is employed in the production of pre-stressed concrete, which is used in the construction of bridges and other large-scale infrastructure projects.

Q:How is steel wire rod used in the manufacturing of wire forms for lighting fixtures?: Steel wire rod is used in the manufacturing of wire forms for lighting fixtures as it serves as the primary raw material for creating various wire shapes and designs. The wire rod provides the necessary strength, durability, and malleability required for bending, twisting, and shaping the wire into the desired form. It is commonly used to create intricate structures such as lampshades, frames, and decorative elements, ensuring that the lighting fixtures are sturdy and aesthetically pleasing.

Q:What are the different types of steel wire rod coatings used for increased strength?: There are several different types of steel wire rod coatings that are commonly used to increase strength. These coatings are applied to the surface of the wire rod to enhance its mechanical properties and improve its overall performance. One common type of coating used for increased strength is zinc coating. Zinc coating, also known as galvanizing, involves immersing the wire rod in a bath of molten zinc. This process forms a protective layer of zinc on the surface of the wire rod, which provides excellent corrosion resistance. The zinc coating also acts as a barrier, preventing the wire rod from coming into direct contact with corrosive substances, thus increasing its strength and durability. Another type of coating used for increased strength is polymer coating. Polymer coatings are applied to the wire rod through various methods such as extrusion or electrostatic spraying. These coatings form a protective layer that offers resistance to abrasion, impact, and corrosion. Polymer coatings can also improve the wire rod's flexibility and resistance to fatigue, thereby increasing its overall strength. Additionally, epoxy coatings are commonly used for increased strength. Epoxy coatings, which consist of a mixture of resin and hardener, are applied to the wire rod's surface through a process called electrostatic deposition. These coatings provide excellent adhesion and chemical resistance, making the wire rod stronger and more resistant to corrosion. Furthermore, ceramic coatings are used to increase the strength of steel wire rods. Ceramic coatings are typically applied through thermal spraying techniques, where a ceramic material is heated and propelled onto the wire rod's surface. These coatings offer exceptional hardness, wear resistance, and high-temperature resistance, making the wire rod more robust and suitable for demanding applications. In summary, the different types of steel wire rod coatings used for increased strength include zinc coating, polymer coating, epoxy coating, and ceramic coating. Each of these coatings provides distinct advantages in terms of corrosion resistance, flexibility, adhesion, and wear resistance, ultimately enhancing the strength and durability of the wire rod.

Q:How is the surface finish of steel wire rod evaluated?: Typically, the evaluation of the surface finish of steel wire rod involves both visual inspection and measurements. Trained personnel use specialized lighting and magnifying tools to visually inspect the wire rod for any imperfections or irregularities, such as scratches, dents, or unevenness. This thorough evaluation ensures the quality of the surface finish. Measurements also play a crucial role in assessing the surface finish of steel wire rod. Different instruments, like profilometers or surface roughness testers, are used to measure the roughness or smoothness of the wire rod's surface. These instruments provide quantitative data, such as Ra (average roughness) or Rz (maximum roughness depth), which can be compared to industry standards or customer specifications to determine if the surface finish is acceptable. Additionally, other quality control techniques, such as dye penetrant testing or magnetic particle inspection, can be used to evaluate the surface finish of steel wire rod. These methods are capable of detecting surface defects, like cracks or fissures, that may not be visible to the naked eye. By applying a penetrant or magnetic particles and examining the wire rod under specific conditions, these tests can identify any hidden imperfections. In summary, the evaluation of the surface finish of steel wire rod involves a combination of visual inspection, measurements, and specialized tests to ensure that it meets the required quality standards and is suitable for its intended application.

Q:How is steel wire rod used in the manufacturing of wire mesh filters?: Steel wire rod is used in the manufacturing of wire mesh filters as it provides the raw material for creating the wire mesh. The wire rod is typically drawn and processed to form thin, high-quality wires which are then woven or welded together to create the mesh structure of the filter. The steel wire rod's strength, durability, and flexibility make it ideal for producing wire mesh filters that can effectively trap and filter particles while maintaining structural integrity.

Q:What are the applications of steel wire rods?: Steel wire rods are widely used in various applications due to their strength, flexibility, and durability. Some of the common applications of steel wire rods are: 1. Construction: Steel wire rods are extensively used in the construction industry for reinforcing concrete structures. They are used to create steel mesh, stirrups, and rebar, which significantly enhance the strength and stability of concrete buildings, bridges, and other infrastructure. 2. Automotive industry: Steel wire rods are indispensable in the automotive sector. They are used to manufacture springs, suspension systems, tire reinforcement, and seat frames, providing the necessary strength and resilience for various automotive components. 3. Manufacturing: Steel wire rods are utilized in the manufacturing of a wide range of products such as nails, screws, bolts, and wire mesh. These products find applications in the construction industry, furniture manufacturing, and general fabrication processes. 4. Electrical industry: Steel wire rods are employed in the electrical industry for the production of cables and conductors. They form the core of electrical cables, ensuring the efficient transmission of electricity over long distances. 5. Agricultural sector: Steel wire rods are used in the agricultural sector for fencing and animal enclosures. They provide a strong and durable barrier, ensuring the security and safety of livestock and crops. 6. Packaging industry: Steel wire rods are utilized in the packaging industry for the production of wire-based packaging materials such as wire baskets, racks, and crates. These products provide a sturdy and reliable solution for transporting and storing various goods. 7. Wire products: Steel wire rods are also transformed into a wide array of wire products, including wire ropes, springs, piano wires, and welding electrodes. These products find applications in diverse industries such as mining, marine, manufacturing, and construction. In summary, the applications of steel wire rods are vast and diverse, ranging from construction and automotive to manufacturing and electrical industries. Their strength, flexibility, and durability make them indispensable in numerous sectors, playing a crucial role in enhancing the performance and reliability of various products and structures.

Q:What are the strength requirements for steel wire rod used in suspension bridge wire strands?: The strength requirements for steel wire rod used in suspension bridge wire strands can vary depending on several factors. Generally, the wire rod must possess high tensile strength to withstand the immense loads and stresses that suspension bridges are subjected to. The wire rod must have a minimum yield strength and ultimate tensile strength that meets or exceeds the design requirements for the suspension bridge. The yield strength refers to the amount of stress that the wire rod can withstand before it begins to deform permanently, while the ultimate tensile strength indicates the maximum stress the wire rod can endure before it breaks. In addition to high strength, the wire rod must also exhibit good ductility and toughness. Ductility refers to the ability of the material to deform without fracturing, while toughness is its ability to absorb energy without fracturing. These properties are crucial for structural integrity as they allow the wire strand to flex and absorb dynamic loads, such as wind or vehicle vibrations, without failure. Furthermore, the wire rod should have excellent corrosion resistance to ensure the longevity and durability of the suspension bridge. Corrosion can weaken the wire strands over time, compromising the structural integrity of the bridge. Therefore, the wire rod must possess a protective coating or be made from corrosion-resistant alloys to withstand exposure to environmental factors such as moisture, saltwater, and pollutants. Finally, the dimensional requirements of the wire rod, including its diameter and surface finish, must also meet the specifications of the suspension bridge design. These dimensions are crucial for maintaining the desired strength and performance characteristics of the wire strands. In summary, the strength requirements for steel wire rod used in suspension bridge wire strands include high tensile strength, good ductility, toughness, corrosion resistance, and adherence to dimensional specifications. Meeting these requirements ensures the wire strands can withstand the significant loads and environmental conditions experienced by suspension bridges, ensuring their structural integrity and safety.

Q:How is steel wire rod used in the manufacturing of wire for automotive braking systems?: Steel wire rod is a vital component in the manufacturing of wire for automotive braking systems due to its exceptional strength and durability. The process begins with the selection of high-quality steel wire rod, which is then subjected to a series of manufacturing processes to create the wire used in automotive braking systems. Firstly, the steel wire rod is carefully examined and tested to ensure it meets the required specifications and standards for automotive braking systems. This is crucial as the wire needs to withstand the immense forces and pressures exerted during braking, ensuring the safety and reliability of the braking system. Once the steel wire rod passes the quality tests, it undergoes a process called wire drawing. In this process, the steel wire rod is pulled through a series of dies, gradually reducing its diameter while increasing its length. This results in a wire with a smooth and uniform surface, enhancing its ability to resist wear and corrosion. After wire drawing, the wire is further processed through heat treatment. This involves subjecting the wire to controlled heating and cooling processes, such as annealing or quenching, to enhance its mechanical properties. Heat treatment helps to increase the wire's tensile strength, hardness, and resistance to deformation, making it suitable for the demanding conditions of automotive braking systems. Next, the wire is coated with a protective layer, usually made of zinc or other corrosion-resistant materials, through a process called galvanization. This coating provides an additional layer of protection against rust and corrosion, extending the lifespan of the wire and ensuring its performance in harsh environments. Finally, the wire is further processed to meet the specific requirements of automotive braking systems. It may be shaped, cut, or formed into various components, such as brake cables, brake pads, or brake springs. The strength, durability, and reliability of the steel wire rod used in the manufacturing of wire for automotive braking systems contribute to the overall performance and safety of the braking system. In conclusion, steel wire rod plays a vital role in the manufacturing of wire for automotive braking systems. Its exceptional strength, durability, and resistance to wear and corrosion make it an ideal material for withstanding the extreme forces and conditions experienced during braking. By using high-quality steel wire rod, automotive manufacturers can ensure the production of reliable and safe braking systems.

Q:What are the common surface treatment methods for steel wire rod?: The common surface treatment methods for steel wire rod include galvanizing, coating, and polishing. Galvanizing involves applying a layer of zinc to the surface of the wire rod to protect it from corrosion. Coating methods, such as painting or powder coating, are used to add a protective layer or enhance the appearance of the wire rod. Polishing is another treatment method that involves buffing the surface of the wire rod to improve its smoothness and shine.

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