Sleeper factory

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Prefabricatedbi-block sleepers is the main structural component of the passenger dedicated ballastlessrailway, the accuracy and quality of which determines directly the level ofconstruction quality of the ballastless-track. At present, the ballastless PassengerLine of bi-block sleepers generally sets at the construction site prefabricatedfield. Our company uses the factory management method, standardizedassembly-line; applications and process of mechanization and automation, sothat our products have the outstanding advantages of reliable quality andcontrolled precision.

List of major equipments of thetwo-block sleepers’ field

No.

Name

Remarks

1

5T Bridge crane

Span of 18.5mconvergence of the sleeper pouring,  stripping and conservation channel.

2

5T Bridge crane

Span of 16.5m,stacking reinforced raw materials, trusses, semi-finished products  of stirrups

3

10T Gantry Crane

Double cantilever with the span of 38m,for storage and loading of the  sleepers.

4

2T Single girder crane

Span of 6m,the library palletizing for the sleepers and model maintenance

5

Forklift

Transporting, loading the sleepers and  accessories inside the  field.

6

Loaders

3m3 ZL50, Feeding gravel.

7

Air compressor

4.8m3/min,8kg/cm2,SLT-40A,offering gas  for the fabrication of the reinforced and sleepers.

8

Steam boiler and gas system

DZL2-1.25-AⅡ,ensuring the maintenance of the sleepers.

9

Concrete mixing plant

1m3 vertical shaft planets,offering concrete for sleepers.

10

Stone washing machine

Meet the needs of gravel clay content and powder  content.

11

Chiller

KRS-200,for cooling sleepers-line.

12

AC Welder

YK-505FL4Cold-rolling reinforced, and welding truss  material.

13

Gas shielded spot welder

YD-500CL5,Maintenance for equipment and model.

14

Ordinary lathe

CA1640,Maintenance for equipment and model.

15

Radial Drilling

Z3040, Maintenance for equipment and model.

16

DC welding

WS-350

17

Plasma cutting machine

LGK-100

18

Sleeper production line

Finishing all steps of sleepers production(Including:fabric  machine, vibration table, spreader, transport car, stripping station, roller,  conservation Channel.

19

CNC Bend steel hoop machine

 

20

Reinforced truss welding production line

 

21

Cold-rolled steel production line

 

22

Steel automatic butt welding machine

Unw-63

23

Cooling circulation system

(Cooling water)3.5m3 /min KR-250

24

The sleeper dedicated fixture and mother regulatory

 

25

The steel formwork dedicated fixture

 

Main parameters of key equipments- concrete distributor’sparameters


No.

Item

Parameters

1

The cart’s driving motor power

2×2.2kW

2

Concrete hopper’s volume

1.8m3

3

Length of walking cart track

>8m

4

Cart travel speed

0-0.4m/s

5

Size of concrete  distributors bucket

2500mm×1500mm×2000mm

6

Track beam’s span

>8000mm

7

Drive beam’s speed

0-0.25m/s

8

Trolley’s drive power

1×1.5kW

9

Rated voltage

220V/380V/50Hz

10

Weight

2800kg

11

Fabric screw

Drive power

4×4.0kW

Rated voltage

220V/380V/50Hz

Speed

15-35 r/min

12

Rail

Length

9800mm

Track

8000mm

Height

2500mm

Main parameters of key equipments-concrete vibration table’s parameters


No.

Item

Parameters

1

Vibration power

4×1.5kW

2

Voltage

220V/380V/50Hz

3

Elevating power

40kN

4

Roller’s drive power

1.1kW

5

Length × width × height

3000mm×1620mm×620mm

6

Roller’s speed

0-0.5m/s

7

Weight

1500kg



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