• industrial smelting furnace System 1
  • industrial smelting furnace System 2
  • industrial smelting furnace System 3
industrial smelting furnace

industrial smelting furnace

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Specifications

Our industrial smelting furnace and medium Frequency Induction Furnace with technology of dual Track furnaceDual Track furnace



Product Description

Our industrial smelting furnace for melting steel to produce billets and rebar etc.

Detail spec.:

1ton Dual track KGPS induction furnaceMedium Frequency Induction Furnace Dual Track furnace

Technical parameter

Item

Unit

Data

Furnace parameter

1t

Rated capacity

t

1

Maximum capacity

t

1.2

Induction coil inside diameterΦ

mm

700

Induction coil height

mm

820

Maximum working temperature

°C

1750

Electrical parameter

Transformer capacity

KVA

1000

Transformer primary voltage

KV

10

Transformer secondary voltage

V

660

Rated power of MF power supply

KW

800

Maximum output voltage of MF power supply

V

1450

Coil voltage

V

2900

Rated working frequency

Hz

1000

Power supply convert frequency

%

96

Startup successful frequency

%

100

Composite parameter

Melting rate(rise to 1450°C)

t/h

1.4

Melting power consumption (rise to 1450°C)

KW.h/t

580

Working noise

db

≤75

Hydraulic system

Hydraulic station capacity

L

200

Working pressure

MPa

11

Hydraulic medium

Hydraulic oil

Cooling water system

flow

M3/h

34

Water supply pressure

MPa

0.2~0.3

Inlet water temperature

°C

5~35

Outlet water temperature

°C

35~55

The way of rectifier transformer what is our company recommended as follow:

The specification of rectifier transformer (double 6-pulse)

Furnace capacity

Power of MF power supply(KW)

Transformer

Capacity(KVA)

Voltage combination

Coupling

group

mark

Impedance voltage

(%)

Primary

side (KV)

Secondary

side

(V)

1t

800

1000

10

660

Δ/Y0-12

6~8

0          

1          Remark:It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.

The rectifier tube and inverter tube are chosen as follow specification:

Furnace model

KK tube

KP tube

1t

KK—1200A/1800V

KP—1000A/2200V


Q:What is the difference between industrial furnaces and boilers?
A boiler is a mechanical device for heating water into hot water or steam by the use of heat from fuel or other sources of energy. The original meaning of a pot is a water container heated by fire. The furnace is the place where the fuel is burned. The boiler includes two parts, the cooker and the furnace.
Q:What is an industrial furnace pit?
The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.
Q:Should the industrial furnace shell cool down?
The function of furnace shell is beautiful, protective lining, fixed function accessories and so on.
Q:What are the advantages of a vacuum furnace?
No pollution to the environment, no need for three wastes treatment.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Basically, no industrial furnace manufacturer can do all types of stoves.Often associated with the industry is very large,so your ranking is basically meaningless.
Q:Brief introduction to repair of industrial furnace
The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
Q:Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
Q:What are the combustion equipments used in industrial boilers?
The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.
Q:What is industrial furnace masonry?
Plane construction must level, slope construction must find slope,refractory bricks must be selected and processed according to masonry requirements.
Q:What is the difference in structure between industrial furnace and boiler?
Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.

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