Induction Melting Furnace

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melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace

Induction furnace.

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Induction Melting Furnace
Intermediate Frequency Electrical Furnace Performances and Features:

1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack

working principle:

Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated

Actual use:

Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal

Induction Melting Furnace

Rated Capacityt50
Max load capacityt60
Rated PowerKW26000
Maximum input line currentA2700
Working frequencyHz150~200
Melting Ratet/h20~231600degree
Power Consumptionkw.h/t560-5901600degree
Inductor inner DiametermmΦ2220
Inductor HeightmmΦ3200
Rated working temperaturedegree1600
Incoming voltageV950
Electric rectificate mode 24Pulse
Inductor voltageV3200~3400Double Voltage
Cooling water for furnace usagePressure of incoming waterMpa0.25~0.3
Temperature of incoming waterdegree≤5~35
Temperature of outlet waterdegree≤55
Flow rate(Furnace Body)t/h460Single Furnace(160)
Flow rate(furnace body)t/h160
Water temperature rise of power sourceDegree10
Cooling water pressure for power sourceMpa0.1~0.2
Hydraulic System Working pressureMpa12Double Motors
Flow rateL/min190
Hydraulic medium Anti-wear hydraulic oilIn Summer:N68
In Winter:N46
Diameter of hydraulic cylindermmΦ320
Capacity of transformerKVA9000×2Sets(just for reference)
Primary voltageKV10 or 35
Secondary voltageV1000

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