Induction Melting Furnace

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Product Description

Machine:
melting furnace, electric furnace, mains frequency induction furnace,holding furnace ,smelting furnace

Induction furnace.

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Induction Melting Furnace
Intermediate Frequency Electrical Furnace Performances and Features:

1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Melting Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack

working principle:

Medium- frequency medium current flow is made of circular or other shape a round the heating coil (usually with copper production). Polar circle created this online change of magnetic moment beam, the metal is heated objects placed online circle, magnetic beam will be heated through the whole object, the object being heated inside the heating current in the opposite direction, there will be As the heated object memory in the resistance, it will have a lot of Joule heat, so that a rapid increase in temperature of the object itself. Attain the objective of all metal materials heated

Actual use:

Can used in Treatment , hot forging, hot rolling , Welding, Metal smelting, heat-seal


Induction Melting Furnace

ItemUnitParametersMark
Rated Capacityt50
Max load capacityt60
Rated PowerKW26000
Maximum input line currentA2700
Working frequencyHz150~200
Melting Ratet/h20~231600degree
Power Consumptionkw.h/t560-5901600degree
Inductor inner DiametermmΦ2220
Inductor HeightmmΦ3200
Rated working temperaturedegree1600
Incoming voltageV950
Electric rectificate mode 24Pulse
Inductor voltageV3200~3400Double Voltage
Cooling water for furnace usagePressure of incoming waterMpa0.25~0.3
Temperature of incoming waterdegree≤5~35
Temperature of outlet waterdegree≤55
Flow rate(Furnace Body)t/h460Single Furnace(160)
Flow rate(furnace body)t/h160
Water temperature rise of power sourceDegree10
Cooling water pressure for power sourceMpa0.1~0.2
Hydraulic System Working pressureMpa12Double Motors
Flow rateL/min190
Hydraulic medium Anti-wear hydraulic oilIn Summer:N68
In Winter:N46
Diameter of hydraulic cylindermmΦ320
Capacity of transformerKVA9000×2Sets(just for reference)
Primary voltageKV10 or 35
Secondary voltageV1000



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Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
Q:What's the role of anchor bricks in industrial furnaces?
The wall of an industrial furnace or flue is mainly composed of an inner lining layer, a heat insulating layer and an outer wall layer. The lining is a refractory brick, and the outer wall is an ordinary sintered brick.
Q:What is the difference in structure between industrial furnace and boiler?
Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
Q:What is the difference between industrial furnaces and boilers?
Industrial kilns and industrial furnaces are collectively referred to as industrial furnaces. Industrial furnaces mainly refer to devices that heat materials by combustion reactions.
Q:What is industrial furnace masonry?
Masonry industrial furnaces refers to complete materials such as brick kilns in construction process.
Q:Why does the burner of industrial furnace burn occasionally?
The basic structure of the complete ignition system is the ignition device and flameout protection device. The ignition burner includes an ignition electrode and an igniter (equipped with some external type transformer, voltage transformer) through the above 10kV, the ignition electrode spark ignition of high voltage discharge to ignite gas column.
Q:What are the combustion equipments used in industrial boilers?
The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.
Q:Brief introduction to repair of industrial furnace
The working condition of industrial furnace is very bad. It is affected by high temperature, slag erosion and burden wear. Therefore, its working condition changes quickly and its service life is short.
Q:What are the advantages of a vacuum furnace?
The accuracy of furnace temperature measurement and monitoring is obviously improved. The indicating temperature of the thermocouple and the temperature of the furnace reach 1.5 C. But there is a large temperature difference in a large number of workpieces in different parts of the furnace. If the forced circulation of the rarefied gas is adopted, the temperature range of the temperature range of + 5 DEG C can still be controlled.
Q:Selection of heat preservation material for industrial furnace
Ceramic fiber blanket can be used.Ceramic fiber blanket color white, regular size, set fire, heat insulation, insulation in one. Free from any binding agent.

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