• Hot rolled wire rod System 1
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Hot rolled wire rod

Hot rolled wire rod

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Also called wire rod, steel wire rod (s), small diameter steel usually refers to adisk. Wire diameters in the range 5-19 mm (usually 6-9 mm), the lower limit is the minimum size of hot rolled steel sections. The diameter of the round steelwire rod is relatively small, commodity form is rolled into plate supply, at the site of common have diameters of 6, 8, 10, 12 mm, low carbon steel are,generally not used for main reinforcement of reinforced concrete structure,much used for steel sleeve, and a small diameter for the brick reinforcedmasonry structure in the "". Many varieties of wire rod. Low carbon steel wire rod steel wire rod in the commonly known as cords, in high carbon steel wire,hard line. Blank wire rod are used mainly for drawing, but also can be directlyused as building materials and processed into mechanical parts. Stainless steel wire rod used in the manufacture of stainless steel wire, stainless steelspring wire, stainless steel wire and stainless steel wire rope forging steel wire.With the advances in production technology, has been the emergence of a square,

Hexagon, fan and other special-shaped section wire rod; the upper limit of the diameter has been expanded to 38 mm; disc weight from the original 40-60 kghas increased to 3000 kg. Due to the development of new heat treatment process after rolling, the iron oxide scale on wire rod surface obviouslythinning, organizational performance is greatly improved. Wire rod needs to use the bar straightening machine straightening feeding before use, but alsothe removal of oxides in the machine, but also in the bending tensilerepeatedly, a certain increase strength. Small site without straightening machine, windlass straightened wire rod used, if it is a direct pull is not desirable, easy to produce plastic deformation is too large, should end with ahammer to control the tension pulley.

Commonly used wire line production.

A, through the step by step the billet heating furnace heated to above 1100 degrees Celsius;

Two, heating the billet, after high pressure water descaling;

Three, into the roughing mill rolling, roughing mill for the strip plant;

Four, after roughing rolled piece into the water for cooling, in order to control its internal microstructure;

Five, leave water cooling period after entering the mill and finishing mill for further rolling;

Sixth, after finishing the shape of rolled piece formed by spinning machine spit out volume;

Seven, volume of wire forward cooled in the air cooling section;

Eight, at the end of the air cooling section, wire rod by coil unit into drum shape;

After nine, with drum shape of baling wire into the baling machine;

Ten, into the shipping department.

use

Wire is mainly used as the reinforcement of reinforced concrete and welding structure or reprocessed raw material (such as drawing, nail, etc.). According to the steel distribution directory, mild steel wire including ordinary hot-rolled wire rod, welding rod, blasting line with wire rod, conditioning threaded rod, high quality wire rod. USES a wide range of mild steel wire rod is mainly ordinary hot-rolled wire rod, also known as the common wire, it is composed of Q195, Q215, Q235 plain carbon steel hot rolling and nominal diameter 5.5 14.0 mm, rolling into each coil weight in 100-200 kg, now with no twist on the high speed wire mill rolling and control cooling after rolling, a diameter of 5.5 22.0 mm the grail weighing up to 2500 kg. Ordinary wire is mainly used for construction, wire drawing, packaging, welding rod and produce bolts, nuts, rivets, etc. High quality wire, only supply high quality carbon structural steel hot rolled wire rod. Such as ML08AL, 08 f, 10 b21, 35 mn, mn, 65, 75, 50 mn, etc. Used as the material of steel wire and other metal products and other structures, and other high-quality steel rolling of wire rod. More than 8 mm on high quality material, 8 mm below listed in metal products.

The dosage of wire rod is one of the large steel varieties. After rolling can be directly used in the reinforcement of reinforced concrete and the welding structure, and also can be used by the reprocessing. For example, by drawing into all kinds of wire, which are then rewinded into wire and twist wire rope, woven winding and heat treatment as a spring; The heat into the rivet and cold forging, cold forging and rolling as bolts, screws, etc.; Through cutting into heat treatment machine parts or tools.

Is the world's largest producer of wire rod in China, the annual output more than a third of total world production, wire is also China's second largest steel products, in the proportion of domestic steel production has been higher, 2007 domestic wire rod production accounts for 14.2% of the proportion of the total steel production in China. In recent years, domestic wire rod production base and the domestic crude steel production growth speed, almost remain at around 20%, growth slowed in 2007, down to 13.8%, the total is relatively nearly doubled in 2003. From import and export of wire rod, wire for a long time has been a main steel products export in our country, also is our country has maintained a net export status of steel varieties, especially the special rapid export growth in recent years. In 2007 China's exports of 6.238 million tons wire, year-on-year increase of 684000 tons, up 12.3%; Import 614000 tons, 91000 tons less than a year. From domestic consumption, wire wire application in the field of architecture is more, since 2000, driven by the domestic investment demand situation, domestic wire rod consumption has been maintained a fast growth.

Wire with deeper purpose: in many areas is one of the most widely in the IT industry.

Non-ferrous wire is widely used now.




Q:What are the various applications of steel wire rod?
Steel wire rods have a wide range of applications across various industries. They are commonly used in the construction sector for reinforcing concrete structures such as buildings, bridges, and highways. Steel wire rods are also utilized in the manufacturing of automotive components, including springs, cables, and tires. Additionally, they find application in the production of wire mesh for fencing, as well as in the manufacturing of electrical wires and cables. Furthermore, steel wire rods are used in the production of various household items, such as kitchen utensils, furniture, and appliances.
Q:What are the different types of coatings used on steel wire rod?
Steel wire rods can be coated with various types of coatings, each having a specific purpose and providing unique benefits. Some commonly used coatings include: 1. Zinc Coating: Zinc is widely used as a coating for steel wire rods due to its excellent corrosion resistance. It acts as a protective barrier between the steel and the environment. Zinc coatings can be applied through hot-dip galvanizing or electroplating processes. 2. Polymer Coating: To enhance durability and resistance to abrasion, polymer coatings are often applied to steel wire rods. These coatings can be made from different types of polymers, like polyethylene or polypropylene, and are typically applied through extrusion processes. 3. Phosphate Coating: Phosphate coatings are used to improve adhesion between the steel wire rod and subsequent coatings or paints. They create a rough surface that enhances the bonding ability of other coatings, thereby increasing their effectiveness. 4. Epoxy Coating: For steel wire rods exposed to harsh environments, such as marine or industrial applications, epoxy coatings are commonly used. These coatings offer excellent chemical resistance and durability, protecting the steel from corrosion and degradation. 5. Chrome Coating: Chrome coatings provide a highly polished and decorative finish to steel wire rods. They are often used in applications where aesthetics are important, like in furniture or automotive component manufacturing. 6. Nickel Coating: In highly corrosive environments, such as marine or chemical processing applications, nickel coatings are used to enhance the corrosion resistance of steel wire rods. Nickel coatings can be applied through electroplating processes. 7. Copper Coating: Copper coatings are applied to steel wire rods to improve their electrical conductivity. They are often used in applications where the wire rod will be used for electrical purposes, like in wiring systems or electronic devices. It is important to consider the specific application and desired properties of the finished product when choosing a coating for a steel wire rod. Additionally, some coatings can be combined or modified to meet specific performance requirements.
Q:What are the main factors influencing the choice of steel wire rod supplier?
The main factors influencing the choice of steel wire rod supplier include the supplier's reputation in terms of quality and reliability, their ability to meet specific requirements and specifications, competitive pricing, timely delivery, a wide range of product options, and strong customer support and service. Additionally, factors such as the supplier's financial stability, manufacturing capabilities, and their adherence to industry standards and certifications also play a significant role in the decision-making process.
Q:What are the trade policies affecting steel wire rod imports and exports?
The trade policies affecting steel wire rod imports and exports vary from country to country. However, common trade policies include tariffs, quotas, and anti-dumping measures. These policies aim to protect domestic industries, prevent unfair competition, and ensure a level playing field in the global market. Additionally, countries may also negotiate trade agreements and engage in trade disputes to address concerns related to steel wire rod imports and exports.
Q:How is steel wire rod used in the oil and gas industry?
Steel wire rod is commonly used in the oil and gas industry for various applications. It is primarily used for the manufacturing of wirelines, which are used to lower downhole tools and equipment into oil and gas wells. Wirelines made from steel wire rod are strong, durable, and resistant to corrosion, making them ideal for withstanding the harsh conditions found in oil and gas wells. Additionally, steel wire rod is also used for reinforcing and strengthening concrete structures in oil and gas facilities, such as pipelines, tanks, and platforms, to ensure their structural integrity and longevity.
Q:How is steel wire rod used in the manufacturing of razor wire?
Razor wire manufacturing heavily relies on steel wire rod, an indispensable component. This wire rod serves as the main material used to produce the sharp, barbed edges that make razor wire an effective security barrier. To achieve its desired characteristics, the wire rod undergoes a process of being drawn through multiple dies, resulting in reduced diameter and increased tensile strength. Consequently, this process yields a highly durable and flexible wire that can withstand significant tension and pressure. Once the wire rod has undergone the drawing process, it is then twisted or braided to form a helical pattern, thus creating the distinct barbed structure that razor wire is known for. Through this twisting process, sharp and pointed edges are formed along the wire, serving as a deterrent and providing an effective barrier against intruders. In addition to forming the barbed edges, steel wire rod is also employed in connecting the individual barbs, ensuring a coherent and secure structure. Typically, the wire rod is woven or welded between adjacent barbs, guaranteeing that the razor wire maintains its shape and integrity. This interconnecting process significantly improves the overall strength and stability of the razor wire, making it an effective deterrent and obstacle. In conclusion, steel wire rod plays a critical role in the manufacturing of razor wire, providing the necessary strength, flexibility, and sharpness required for an efficient security barrier. Its ability to be drawn, twisted, and connected enables the creation of a formidable and reliable product, widely utilized in military installations, prisons, and high-security areas.
Q:How is steel wire rod used in the production of springs?
Steel wire rod is used in the production of springs as it provides the necessary strength and durability required for these components. The wire rod is first shaped into a coil and then heated and tempered to achieve the desired level of hardness. This process ensures that the springs can withstand repeated compression and tension without losing their elasticity. The steel wire rod serves as the primary material for constructing the spring, ensuring its reliable performance and longevity in various applications.
Q:What are the environmental considerations of steel wire rod production?
The environmental considerations of steel wire rod production include the extraction and processing of raw materials, such as iron ore and coal, which can contribute to habitat destruction and greenhouse gas emissions. The energy-intensive manufacturing process can also generate air and water pollution, as well as waste materials that require proper disposal. Additionally, the transportation of steel wire rods adds to carbon emissions. However, efforts are being made to reduce the environmental impact through the use of more sustainable practices, such as recycling steel scrap and implementing cleaner production technologies.
Q:What are the different types of steel wire rod coating materials?
There are several different types of coating materials used for steel wire rods, each serving a specific purpose and offering different advantages. Some of the common types of coating materials include: 1. Zinc Coating: Zinc coating, also known as galvanizing, is one of the most widely used coatings for steel wire rods. It provides excellent corrosion resistance, protecting the wire from rust and other environmental factors. Zinc coating can be applied through hot-dipping or electroplating methods. 2. Phosphate Coating: Phosphate coating is often used as a pretreatment before applying other coatings or paints. It provides a base layer that enhances adhesion and improves corrosion resistance. Phosphate coatings are commonly used in industries such as automotive, construction, and agriculture. 3. Polymer Coating: Polymer coatings are applied to steel wire rods to provide additional protection against corrosion, abrasion, and other mechanical stresses. These coatings are often made of epoxy, nylon, or polyethylene materials, which offer excellent durability and resistance to chemicals and extreme temperatures. 4. Copper Coating: Copper coating is used to enhance the electrical conductivity of steel wire rods. It is commonly applied in the manufacturing of electrical wires and cables, where high conductivity is required. 5. Chrome Coating: Chrome coating is known for its high resistance to corrosion and wear. It is often applied to steel wire rods used in applications where they will be exposed to harsh environments or high temperatures. 6. Aluminum Coating: Aluminum coating provides a lightweight and corrosion-resistant layer to steel wire rods. It is commonly used in industries such as aerospace and automotive, where weight reduction and durability are crucial. 7. Organic Coating: Organic coatings, such as polyurethane or acrylic paints, are used to provide aesthetic appeal and protection against corrosion and UV rays. These coatings are often used in applications where the wire rods will be visible or subjected to outdoor conditions. It is important to select the appropriate coating material based on the specific requirements and intended use of the steel wire rods. Factors such as corrosion resistance, electrical conductivity, durability, and environmental conditions should be considered to ensure the optimal performance of the coated wire rods.
Q:Cold drawing with lurkin whether it is the same product, how to use the difference
Cold drawing materials used more, testing standards of cold drawing are also different. Cold drawing of high strength, can be used in many aspects, for much is prestressed reinforcement. Do not ask for plasticity, only the strength of the occasion, you can use such steel.

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