High Performance Ladle Sliding Gate for Steel

High Performance Ladle Sliding Gate for Steel System 1

High Performance Ladle Sliding Gate for Steel System 2

High Performance Ladle Sliding Gate for Steel System 3

High Performance Ladle Sliding Gate for Steel System 4

High Performance Ladle Sliding Gate for Steel

Ref Price:

Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 1000 pc/month

Inquire Now

Chat Online

Add to My Favorites

OKorder Service Pledge

Quality Product, Order Online Tracking, Timely Delivery

OKorder Financial Service

Credit Rating, Credit Services, Credit Purchasing

Quick Details for High Performance Refractory Ladle Slide Gate

Place of Origin:	China (Mainland)	Shape:	Plate	Material:	Alumina Block
SiO2 Content (%):	N/A	Al2O3 Content (%):	80-90%	MgO Content (%):	N/A
CaO Content (%):	N/A	Refractoriness (Degree):	1770°< Refractoriness< 2000°	CrO Content (%):	N/A
SiC Content (%):	N/A	Model Number:	CS80	Brand Name:
Product name:	High performance refractory ladle slide gate	Model No.:	cs80	Brand name:	CMAX
Quality:	Al-C or Al-Zr-C	Service life:	4-6 heats	Apparent porosity:	7% Max
Bulk density::	3.1 MIN	C.C.S:	120MPA	MOQ:	100 pcs for trial
Delivery time:	60 working days upon receipt of deposit

Packaging & Delivery

Packaging Details:	Inner carton packing, outer wooden case suitable for long term sea shipping
Delivery Detail:	three months working days upon receipt of deposit

Specifications

Surface flatness less than 0.05mm
High mechanical strength
Erosion resistance
Oxidation resistance
Thermal shock stability

Using the raw materials of tabular alumina, zirconia-corundum, carbon and other high-grade additives, after sintering to obtain characteristics of oxidation resistance, scour strength, erosion resistance, thermal shock resistance, shape stable and long service life, made our products the preferred materials for the large and medium-sized steel ladle, refining ladle, series of alloy steel ladle, and tundish. Our high performance sintering sliding gates include alumina carbon , Al2O3-ZrO2-C, etc, can meet the needs of different steel grade.

General Chemical Analysis for refractory ladle slide gate :

slide gate plate widely including Alumina carbon and Alumina Zirconia Carbon slide gate plate, MgO and MgO-spinel slide gate plate,nonoxides bonding slide gate plateand unburned slide gate plate.

Alumina -Zirconia-Carbon material

Al-Zr-C Material
Al2O3	C	ZrO2	Apparent porosity	Bulk density	C.C.S
(% minm)	(% minm)	(% minm)	(% max)	(gm./cc minm)	(MPa minm)
85	3	5	7	3.1	120
85	3	4	7	3.1	120

Composite type: Al-Zr-C for working line, outer Al-C material

Al-Zr-C & Al-C Material
	Al2O3	C	ZrO2	Apparent porosity	Bulk density	C.C.S
	(% minm)	(% minm)	(% minm)	(% max)	(gm./cc minm)	(MPa minm)
Inner side (Working face)	85	3	4	7	3.1	120
Outside	90	3	0	9	3

High Performance Ladle Sliding Gate for Steel

^{About us}

High Performance Ladle Sliding Gate for Steel

^{Sample is on your request.}

^{Welcome to visit our factory~}

Q:What are the specific requirements of monolithic refractories for continuous casting applications?: The specific requirements of monolithic refractories for continuous casting applications are designed to withstand the extreme temperatures and thermal shock conditions experienced during the continuous casting process. Firstly, these refractories must have high thermal conductivity to effectively transfer heat away from the molten metal and maintain a stable casting temperature. This helps to prevent the formation of defects such as cracks, hot spots, and uneven solidification in the cast product. Secondly, monolithic refractories for continuous casting applications must have high refractoriness, meaning they can withstand the high temperatures of the molten metal without melting or deforming. This ensures the refractories can provide a protective lining and maintain their structural integrity throughout the casting process. Additionally, these refractories must have excellent resistance to thermal shock. The continuous casting process involves rapid cooling and heating cycles, which can create significant temperature differentials and induce thermal stresses. Monolithic refractories with low thermal expansion and high thermal shock resistance can withstand these conditions without cracking or spalling. Furthermore, good erosion and corrosion resistance are crucial requirements for monolithic refractories in continuous casting applications. The molten metal and slag can be highly corrosive and abrasive, leading to wear and chemical attack on the refractory lining. Hence, refractories with high resistance to erosion and corrosion are essential to ensure the longevity and stability of the lining. Lastly, monolithic refractories for continuous casting applications should have good workability and ease of installation. This allows for efficient and precise lining installation, reducing downtime during maintenance or repairs. Overall, the specific requirements of monolithic refractories for continuous casting applications include high thermal conductivity, refractoriness, thermal shock resistance, erosion and corrosion resistance, as well as good workability. Meeting these requirements ensures the refractories can effectively protect the casting equipment and maintain the quality of the cast products.

Q:What is the role of monolithic refractories in blast furnaces?: Monolithic refractories play a crucial role in blast furnaces as they provide high-temperature resistance and excellent durability in the harsh operating conditions of the furnace. Blast furnaces are used in the ironmaking process to convert iron ore into molten iron, and monolithic refractories are essential for lining the interior of the furnace. One of the main functions of monolithic refractories in blast furnaces is to withstand extreme temperatures. The interior of a blast furnace can reach temperatures of up to 2,500 degrees Celsius, and monolithic refractories are designed to maintain their structural integrity and protect the furnace lining from thermal shock and erosion caused by the high temperatures. Monolithic refractories also provide insulation, preventing heat loss from the furnace. This is important as it helps to maintain the desired temperature for efficient iron production. By reducing heat loss, monolithic refractories contribute to energy savings and improved overall furnace performance. Another crucial role of monolithic refractories is to resist chemical attack from the molten iron and slag. The materials used in blast furnaces, such as iron ore, coke, and limestone, undergo various chemical reactions during the ironmaking process. Monolithic refractories are engineered to resist the corrosive effects of these reactions, ensuring a longer service life for the furnace lining. Furthermore, monolithic refractories offer excellent mechanical strength and resistance to abrasion. The materials being processed in a blast furnace, including iron ore and coke, can be abrasive. Monolithic refractories provide a protective barrier against the abrasive action, preventing damage to the furnace lining and extending its lifespan. In summary, the role of monolithic refractories in blast furnaces is to withstand extreme temperatures, provide insulation, resist chemical attack, and offer mechanical strength against abrasion. These properties contribute to the efficient operation and longevity of blast furnaces, enabling the production of molten iron for various industrial applications.

Q:What are monolithic refractories?: Monolithic refractories, in contrast to individual bricks or precast shapes, are refractory materials that are manufactured as a single unit. They can be shaped and installed without the need for joints or mortar, making them convenient for lining furnaces, boilers, kilns, and other high-temperature industrial equipment. These refractories consist of a carefully selected mixture of refractory aggregates, binders, and additives. This combination provides desired properties such as high temperature resistance, thermal shock resistance, and chemical durability. Aggregates like alumina, magnesia, zirconia, and silica are used, while binders such as clay, cement, or phosphate hold the aggregates together. One advantage of monolithic refractories is their ability to adapt to complex shapes and designs, allowing for customized linings that meet specific equipment requirements. They can be applied through pouring, gunning, ramming, or spraying onto the surface to be lined, leading to quick and efficient installation. This eliminates the need for time-consuming bricklaying and jointing, reducing installation time and labor costs. Monolithic refractories also possess superior thermal conductivity, enabling them to withstand high temperatures and sudden temperature changes. They offer excellent insulation properties, preventing heat loss and improving energy efficiency in industrial processes. Additionally, these refractories exhibit good resistance to chemical attack from molten metals, slags, gases, and other corrosive substances found in various industrial environments. This makes them highly suitable for applications in steel, cement, glass, petrochemical, and non-ferrous metals industries. In conclusion, monolithic refractories are a versatile and efficient solution for high-temperature applications. Their ability to be shaped and installed without joints or mortar, combined with their excellent thermal conductivity and chemical resistance, make them a valuable choice for lining industrial equipment operating under extreme conditions.

Q:How do monolithic refractories protect lining in ladles and tundishes?: Monolithic refractories protect lining in ladles and tundishes by forming a strong and durable barrier against the harsh conditions of high temperatures, thermal shock, and chemical corrosion. They are designed to withstand the extreme heat and mechanical stresses that occur during metal pouring and handling, ensuring the integrity and longevity of the lining. Additionally, monolithic refractories provide excellent insulation properties, reducing heat loss and conserving energy in the ladles and tundishes.

Q:What are the key factors affecting the installation and curing of monolithic refractories?: There are several key factors that affect the installation and curing of monolithic refractories: 1. Material selection: The choice of monolithic refractory material is crucial as it determines the installation and curing process. Different materials have different installation and curing requirements, so it is important to select the right material for the specific application. 2. Surface preparation: Proper surface preparation is essential for the successful installation and curing of monolithic refractories. The surface should be clean, free from contaminants, and properly roughened to ensure good adhesion of the refractory material. 3. Mixing and proportioning: The mixing and proportioning of the refractory material play a significant role in its installation and curing. It is important to follow the manufacturer's instructions for mixing ratios and ensure thorough mixing to achieve a homogeneous mixture. 4. Application technique: The technique used to apply the monolithic refractory material can greatly impact its installation and curing. Proper application techniques, such as gunning, casting, or ramming, should be employed to ensure uniformity and proper bonding with the substrate. 5. Temperature control: Temperature control during the installation and curing process is critical for the development of desired properties in the monolithic refractory. The curing process should be carried out at the recommended temperature, and any sudden temperature changes should be avoided to prevent thermal stresses. 6. Moisture content: The moisture content of the refractory material and the surrounding environment can affect its installation and curing. Excessive moisture can lead to shrinkage, cracking, or poor bonding, while insufficient moisture can hinder proper curing. It is important to maintain the optimum moisture content for the specific refractory material. 7. Curing time: The curing time required for monolithic refractories varies depending on the material and application. It is crucial to follow the recommended curing time to allow for proper strength development and dimensional stability. 8. Environmental conditions: Environmental factors, such as humidity, temperature, and air circulation, can influence the installation and curing of monolithic refractories. Suitable environmental conditions should be maintained to facilitate proper drying and curing. Overall, understanding and addressing these key factors can ensure the successful installation and curing of monolithic refractories, leading to improved performance and longevity of the refractory lining.

Q:How do monolithic refractories help in enhancing the durability of iron and steel equipment?: Monolithic refractories help enhance the durability of iron and steel equipment by providing a protective lining that withstands high temperatures, chemical corrosion, and mechanical stress. This lining acts as a barrier, preventing the contact between the equipment and harsh operating conditions, thus minimizing wear and extending the lifespan of the equipment.

Q:What are the recommended storage and handling practices for monolithic refractories?: The recommended storage and handling practices for monolithic refractories include storing them in a dry and covered area to prevent moisture absorption, avoiding direct contact with the ground to prevent contamination, and ensuring proper ventilation to prevent condensation. It is important to handle them with care, avoiding dropping or hitting them, and using appropriate lifting equipment when necessary. Additionally, following the manufacturer's guidelines for installation, curing, and drying processes is crucial to ensure optimal performance and longevity of the monolithic refractories.

Q:What are the factors affecting the thermal conductivity of monolithic refractories?: The factors affecting the thermal conductivity of monolithic refractories include the composition and structure of the refractory material, the porosity and density of the material, the presence of any impurities or defects, the temperature at which the material is being used, and the presence of any external factors such as pressure or moisture.

Q:How do monolithic refractories improve the efficiency of ladle and tundish drying systems?: Monolithic refractories improve the efficiency of ladle and tundish drying systems by providing superior thermal insulation, reduced heat loss, and increased resistance to thermal shock. These refractories have high thermal conductivity and low heat capacity, enabling faster and more uniform heating of the ladle and tundish. Additionally, their monolithic nature eliminates joints and seams that could lead to heat leakage, ensuring better heat retention and improved energy efficiency. The enhanced thermal properties of monolithic refractories contribute to quicker drying times and reduced energy consumption in ladle and tundish drying processes, ultimately improving overall system efficiency.

Q:How do monolithic refractories help in reducing energy consumption in iron and steel production?: Monolithic refractories play a crucial role in reducing energy consumption in iron and steel production. These refractories are a type of heat-resistant material that is used to line the walls and floors of furnaces and other high-temperature equipment. One of the primary ways monolithic refractories help in reducing energy consumption is through their excellent thermal insulation properties. These materials have low thermal conductivity, which means they can effectively reduce heat loss from the furnace or equipment. By minimizing heat loss, monolithic refractories help maintain a high and consistent temperature inside the furnace, resulting in improved energy efficiency. This allows for better utilization of the heat generated, reducing the need for additional energy input and ultimately leading to energy savings. Moreover, monolithic refractories have high thermal stability and resistance to thermal shock. This means they can withstand the extreme temperatures and rapid temperature changes commonly encountered in iron and steel production processes. By having a durable and reliable lining, these refractories help prevent heat leakage and ensure that the heat is efficiently transferred to the desired areas, reducing energy wastage. Additionally, monolithic refractories also contribute to energy reduction through their ability to resist chemical attack and erosion. In iron and steel production, the lining of furnaces and equipment is exposed to various aggressive substances, such as molten metal, slag, and gases. Monolithic refractories have excellent resistance to these corrosive elements, extending their lifespan and reducing the need for frequent repairs or replacements. This not only saves energy that would be required for maintenance but also avoids production interruptions and associated energy losses. In summary, monolithic refractories assist in reducing energy consumption in iron and steel production by providing effective thermal insulation, withstanding extreme temperatures, and resisting chemical attack. By optimizing heat management and extending equipment durability, these refractories significantly contribute to energy efficiency and cost savings in the industry.

1. Manufacturer Overview
Location
Year Established
Annual Output Value
Main Markets
Company Certifications

2. Manufacturer Certificates
a) Certification Name
Range
Reference
Validity Period

3. Manufacturer Capability
a)Trade Capacity
Nearest Port
Export Percentage
No.of Employees in Trade Department
Language Spoken:
b)Factory Information
Factory Size:
No. of Production Lines
Contract Manufacturing
Product Price Range