Ceramic Foam Filter for Steel Casting Industry
- Ref Price:
-
$1.00 - 50.00
/ pc
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 3 pc
- Supply Capability:
- 100000 pc/month
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Ceramic Foam Filter for Steel Casting Industry
Composite of Ceramic Foam Filter for Steel Casting Industry
Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.
Advantages of Ceramic Foam Filter for Steel Casting Industry:
Precise Dimension Tolerance
High Mechanical Strength
Chemical Stability and Corrosion-resistance for molten aluminum.
Phosphate-free, No Pollution for Environment
Purifying Liquid Aluminum, Improving Quality
Reduce Defects
Reduce Cost
Increase Yield Rate
Easy to Use
Size from 40-600mm available.
Ceramic Foam Filter for Steel Casting Industry Images
Specification of Ceramic Foam Filter for Steel Casting Industry:
Item | Unit | Alumina Foam Filter | Sic Foam Filter | Zirconia Foam Filter |
Bore Density | ppi | 10~80 | 10~60 | 10~40 |
Porosity | % | 80~90 | 80~90 | 80~90 |
Max.working Temperature | °C | 1100 | 1550 | 1700 |
Bending Strength | Mpa | 0.6 | 0.7 | 0.8~1.0 |
Compression Strength | Mpa | 0.7 | 0.8 | >1.2 |
Thermal Shock Resistance | times/1100°C | >6times | >6times | >6times |
SiC | % |
| ≥60 |
|
Al2O3 | % | ≥85 | ≤30 |
|
SiO2 | % | ≤15 | ≤10 |
|
ZrO2 | % |
|
| ≥95 |
Others | % |
|
| ≤5 |
application |
| Alumina and Alumina Alloy Non-ferrous | Grey Iron, Ductile Iron | Steel casting |
FAQ of Ceramic Foam Filter for Steel Casting Industry
Q1:Are you a manufacture or trader?
A:Factory+trade(mainly factories,at the same time,we operates other related products).
Q2:Can we visit your factory?
A:Sure,welcome at any time,seeing is believing.
Q3:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.
Q4:Is your company accept customization?
A:We have own factory and excellent technical team,and we accept OEM service.
Q5:How about your company's certification?
A:ISO9001 and Test Report,also we could apply other necessary certification.
Q6:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.
Q7:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.
- Q:What is the reason that the whole ceramic filter does not attract ore?
- After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
- Q:The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
- Q:What's the acid of the ceramic filter plate?
- General ceramic filter running for eight hours or so, you need to stop for joint cleaning, general cleaning at an hour or so. When washing together, there is acid washing, usually concentrated nitric acid. The purpose is to dissolve the pores in the ceramic filter plate through nitric acid.
- Q:What about the leakage of the ceramic filter static and dynamic sealing points?
- When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.
- Q:What are the functions of honeycomb ceramic filters?
- At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
- Q:What is the reason that ceramic filter does not absorb mineral powder?
- In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
- Q:What happens when the pressure on the filter plate is uneven during backwashing?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q:The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- Ceramic filter is mainly ceramic filter plate and vacuum system, ceramic filter plate is mainly product size of ceramic plate is a new, different manufacturers of different sizes; the vacuum system can be gradually investigation vacuum components and pipelines.The ore concentration, fineness and the concentration distribution in the slurry tank are different.A ceramic filter is composed of a plurality of system, more prone to such an unknown problem, fortunately: good!
- Q:Why does not the iron filter of the ceramic filter work?
- The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
- Q:Influence factors of ceramic filter
- On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.
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Ceramic Foam Filter for Steel Casting Industry
- Ref Price:
-
$1.00 - 50.00
/ pc
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 3 pc
- Supply Capability:
- 100000 pc/month
OKorder Service Pledge
OKorder Financial Service
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