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Track plate isthe main structural component of the passenger dedicated ballastless railway, theaccuracy and quality of which determines directly the level of constructionquality of the ballastless-track. At present, the ballastless Passenger Line oftrack plate generally set at the construction site prefabricated field. Ourcompany uses the factory management, standardized assembly-line; applicationsand process of mechanization and automation, so that our products have theoutstanding advantages of reliable quality and controlled precision.

List of equipments for track plate-II field

No.

Name

Remark

1

Mold

Track  plate steel mold

2

Shell of the rail  platform

Moulds

3

1.5Kw Vibrator

and control system

Vibrate  concrete inside the mold of track plate.

4

Hydraulic station  and

Control system

Prestressing o reinforced steel with uniform  and synchronization.

5

Tensioned beams  and anchorage

Fixing  reinforced of φ5、φ10 and withstanding  tensile force.

6

5T Electric  single-girder

crane

Reinforced  processing plant package.

7

16T Electric  double-girder

crane

The  main plant package 、vacuum lifter, and other high-weights.

8

8T+8T  Electric double-girder

crane

The main  plant package,lifting concrete transport tank, steel mesh  and other high-weights.

9

16T/16T  Electric double-girder

crane

Grinding  chamber package,lifting special plates and other high-weights.

10

16T Gantry crane

For  lifting semi-finished products and finished track plates.

11

3m³ Mixing station

Stirring  concrete used for track plates.

12

3m³ Wheel loader

Transporting  aggregate from mixing station.

13

Stone washing  machine

Washing  the aggregates.

14

Concrete truck

Transporting  tanks of concrete.

15

4m³ Transport bucket of concrete

Transporting  concrete from mixing station to distributor.

16

Distributor

Pouring  concrete into the mold.

17

3kW Pressure  washer

Cleaning  concrete equipment.

18

Utility vehicle

Transporting  industrial vacuum cleaners, steel tray, and plastic film reel.

19

Reel of  conservation film

Cover  and pack up the conservation film in fabrication line.

20

Vacuum lifter

Lifting  semi-finished track plate from the mold and placing in temporary storage  station.

21

Brushing machine

Napping  horizontally, controllably, uniformly the concrete surface along the rail  board longitudinally.

22

Cutting car

Cutting  prestressed reinforced between adjacent molds.

23

Stripping oil jet

Spraying  the releasing oil into the mold.

24

13kW Vigorous  cleaner

Clean  up the mold crumb.

25

Transporter of  battery

Transporting  semi-finished track plates.

26

Reinforced  cut-to-length

The cut  positioning tendons of φ5accurately, and prestressed tendons of φ10.

27

Mold circulation  heating system

Enhancing ambient temperature of the lower portion of the  production line mold.

28

Synchronous  thermostat

conservation  system

Maintaining  concrete and test block inside the track plate mold.

29

Grinding machine

Grinding  semi-finished track plate to meet the requirements of using the track plate.

30

Tipper

Flipping  the track plate and placing it on the roller frame smoothly.

31

Roller conveyor  line

Used  for grinding the production line and transporting track plate automatically.

32

Roller conveyor  line control system

Roller  conveyor line package.

33

Reinforced cutting  machine

Cutting  the protruding part of reinforced steel.

34

Grease  quantitative filling machine

Used to  inject the grease quantitatively into the plastic sleeve.

35

Sliding truck

For  transporting finished track plate horizontally.

36

28T/h  Sewage treatment  system

Used to  polish the water recycling.

37

Transporter of battery

For  transporting finished track plate

38

600Kw·A  Grinding machine

regulated power  supply

Providing  stable voltage for grinding machine.

39

ZL5  Smart bridge  tester

Testing  the insulation performance of finished track plate.

40

1000kV·A

Substation and  distribution system

Supplying  electricity.

41

6T  Steam boiler

Supplying  heat.

42

6m³ Air Compressor

Generating  compressed air, supplying production line’s technology and equipment with gas.

43

500kW·A  Standby generator

Reserving.

44

Laboratory  Equipment


45

DNA03 Level instrument of high-precision

Measuring  the flatness of the model.

46

TCA1800 High-precision total station

Testing  finished products.

47

499V Resistance  Tester

Detecting  reinforced node resistance.

48

Automatic leveling  test platform

Leveling  track plate automatically to facilitate detection.

49

Reinforced tension  monitors

For  single reinforced tension detection.


List of equipments for track plate-I field

No.

Name

Remark

1

Mixing station


2

Loader

Feeding  materials.

3

5T  hanging Truss

Reinforced  room.

4

10T  hanging Truss

Pouring  concrete, stripping, reversing plate, conserving.

5

10T Gantry crane

Saving  and loading plates.

6

8T Concrete  flatbed

Transporting  concrete.

7

30T Finished  flatbed

Transporting  finished.

8

YGB180 Jack


9

High-frequency  attached vibrator

Depend  on the test.

10

25T Crane


11

50L Compulsory mixer

Mortar.

12

Automatic  temperature control system


13

Anchor hole  chiseling machine


14

Prestressed steel  bars tensioning device


15

Seal windlass for  anchor points mortar


16

Model


17

Track plate hanger


18

30kW Generator


19

500kV-A Transformer

Outdoor

20

Steel bending  machine


21

Steel cutting  machine


22

Straightening and  Cutting Machine


23

Stone washing  machine


24

4t-1.25MPa  Steam boiler


25

2t-1.25MPa  Oil-fired boiler


26

>2.5m³  Hopper



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