High Aluminum Insulating Castable Refractory For High-temperature Industrial Kilns

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1.Our insulating castable refractory used for high-temperature industrial kilns
2.Good Insulation resistance and workability

High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

The main material of our high alumina insulating castable refractory is Al2O3—SiC—C,there’s 2 types including baking casting material and free baking material, the width of iron runner is required above 2.4 meter, the depth is above 1.7 meter, it has a good performance in site operation, with easy repair, tapping iron is allowed after pouring finished. Although the invest is more higher for once time, but it will be with a longer service life and a few mending work.

Main Chemical Compositions and Physical Properties of High Aluminum Insulating Castable Refractory for High-temperature Industrial KilnsHigh Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns
ItemUnitHigh alumina castable  (Performance)Steel fibre castable (Preform)
ABAB
 Al2O3(%)≥80708075
bulk density(g/cm³)≥2.752.52.82.7
Refractoriness(℃)≥1750170017501700
RT Mpa 110℃MPa80758580
1300℃90859085
Normal temperature flexural strength 110 ℃12101511
1300℃15122218
Dead burnt linear change(1400℃)(%)±0.5±0.8±0.3±0.5
Thermal stability(1100℃)Water-cooling(times)>25203020
Loading softening point(℃)≥1420

1420

Packing Method of High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

1) Our high alumina insulating castable refractory is packed in 25Kg woven bag+Ton bag(Fumigation wooden pallets), or as customers' requirements.

2) Fast delievery accepted by customers.

3) Delivery within 7-25 days after your payment.


Qaulity Control of High Aluminum Insulating Castable Refractory for High-temperature Industrial KilnsHigh Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

Raw Material Selection: To ensure the quality of our raw materials, we only purchase our raw materials from our long-term trusted suppliers. With every purchase, the raw material must be passed 2 times inspecition, 1 time at our supplier’s site. a second inspection on the batch after the material arrived to our factory. Each time raw materials enter our facility, they are inspected again prior to being accepted.

Process Quality Control: Starting from the raw material into factory, Every production process of  Insulating Castable Refractory should through strict quality control, In addition to rigorous process control, our quality control team inspects the output of each process to ensure material quality and consistency. We do our best to supply the products with best quality to satisfy our customers.


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Q:What level is the rock wool board fireproofing material ?
The most important feature of the rock wool board is fireproofing, which is a non-combustible material and absolute A-level! It has the specialized external wall rock wool board, which can be found online.
Q:What are the disadvantages of the refractory industry?
The rapid development of continuous casting technology allows Hua Heng refractories to be improved in variety and quality. The development of refractory for continuous casting has a significant impact on the production of continuous casting and quality of continuous casting billet. Constructing and putting Baosteel into action has greatly pushed the improvement of the refractory technology. Continuous casting refractory is an important part of the continuous casting machine. In addition to the general characteristics of refractories, it is also required functions that can purify molten steel, improve the quality of steel, stabilize temperature and composition of the molten steel, control and regulate the molten steel flow. Therefore, it is known as functional refractories. Continuous casting Refractories include: (1) ladle refractory - ladle lining, permanent lining and ventilation components; (2) tundish refractories - permanent lining, coating, insulating plates, clad etc; (3 ) functional refractories - long nozzle for non-oxidizing casting, submerged nozzle, monolithic stopper, sliding gate; (4) ceramic purifier for purifying molten , slag dam, alkaline paint and horizontal separating ring and gate board for continuous casting.
Q:What kind of material is refractory fiber?
Refractory fiber is good infrared radiation material with good thermal capacity and infrared heating effect. The use of firefractory fiber products can effectively save energy. It is an ideal energy-saving material. Practice has proved that using refractory fiber in continuous industrial heating furnace can save energy of over 15%, and using it in interval industrial heating furnace, it can save energy of more than 30%, while increasing productivity and improving product quality. And make the furnace structure light, large-scale with good comprehensive performance. Refractory fiber is soft and flexible and it is also ideal sealing material. As it has good insulation, sound absorption, anti-oxidation, oil and water resistance and easy construction, it is widely used in metallurgy, building materials, petroleum, chemical, shipbuilding, electric power, aerospace and other fields.
Q:what is the requirements of roofing insulation materials fire rating?
The fireproofing requirements of architectural design are regulated by architectural design fire safety rules, roofing insulation material only has the requirements of materials combustion performance, namely non-combustible material. No fire rating requirements.
Q:What are grade classifications of the external walls for fireproofing?
The classfication of external wall material fire rating is as follows: Level A: Complete retardant building materials may not occur combustion, and the cost is relatively high, home decoration do not need such a high standard. In general, it can be used in the arms powerhouse and electrical appliance store. Level B1: non-flamble construction material has high flame-retardant, it will not be burn under the conditions of open fire and high temperature, but if it is attacked by these two conditions, it may still be burning. However, when the source of fire is transfered, it will be immediately extinguished. Level B2: Combustible building materials have a certain degree of flame resistance, but the effect is very little. Under the condition of sufficient air, it will break out fire even in high temperature, such as wood building materials. Level B3: As long as the flammable building materials meet the source of fire or high temperature, it will break out fire. Currently, this product doed not sale on the market. So what are the external wall thermal insulation fireproofing materials? According to several grades, I will give you some specifical examples. Level A insulation material: Glass wool, foam glass, foam cement, hole-closed perlite, rock wool; level B1 : Extruded polystyrene board through special processing, referred to xps. The other is polyurethane through special treatment, referred to pu. In addition, there are phenolic aldehyde and gelatine powder polyphenyl granule; level B2: Polyethylene, referred to pe. Molding polystyrene board, referred to as eps.
Q:What is the fireproofing requirements of external wall thermal insulation materials?
in the 2011 and 2012 revised version of "Fireproof  Specification of Building Design" in China, the external insulating layer of above 50 meters (approximately 16 layers) of the housing must use the level A material. The latest draft for approval is not so strict, above 100 meters (about 33 layers) only use level A material. The manuscript of "Building Regulations" is also regulated building's external wall thermal insulation materials in the crowded places should be level A. Except the residential buildings and the buildings in the crowded places, the height of other buildings is greater than 50 meters, combustion performance of insulation materials should be level A; the height buildings is greater than 24 meters but not more than 50 meters, combustion performance of insulation materials should not be lower than level B1. "Building Regulations" manuscript should relax the rules on the aspect of protective coating in level B1 and B2 insulation material. The outer of level B1 and B2 level insulation material must use incombustible material as protective coating, its thickness is changed from the original 10 cm to 5 cm. Given certain conditions, I feel you can use TDD exterior wall thermal insulation decoration integrated rock wool board for construction, which is level A fireproofing with a short construction period and good thermal insulation properties. I hope I can help you!
Q:Which one is the best refractory material?
1, Acid refractory usually refers to the refractory material whose content of SiO2 is more than 93% , and is characterized by erosion resistance to acid slag under high temperature , but it is easy to react with alkaline slag. Commonly used acid refractory materials include silica bricks and clay bricks. 2, Alkaline refractory material is a kind of refractory material whose components are magnesium Oxide or the mixture of magnesium oxide and calcium oxide. 3, Aluminosilicate refractory refractory material refers to refractory material which makes SiO2-Al2O3 as the main component. According to the content of Al2O3, it can be divided into semi silica (Al2O3 15~30%), clay (Al2O3 30~48%), high alumina (Al2O3 > 48%). 4, Fusion-cast refractory material refers to a kind of refractory product that melt the batch through some certain methods refractory products, and then pouring into a certain shape. 5, Neutral refractory materials mean that under high temperature, don’t react with acidic or alkaline slag. 6, Special refractory material is a new type of inorganic nonmetal material, which is developed on the basis of traditional ceramic and refractory materials. 7, The amorphous refractory material is a mixture of refractory aggregate and powder, binder or admixture, which can be used directly or after adding the appropriate liquid mixing.
Q:What's the fire endurance of fire windows?
Fire endurance of fire windows: A class fire window: no less than 1.2h; B class fire window: no less than 0.9h; C class fire window: no less than 0.6h. Technical requirements: 1. Materials and fittings: (1) Window frame should adopt the steel frame or wood frame with certain strength so as to guarantee the integrality and stability of the fitting; (2) Steel frame and mound layer can choose the galvanized steel sheet or stainless steel sheet. Its selection standard is in line with provisions of Article 5.1 in GB12955 "General Technical Requirements on Steel Fire Doors"; (3) Selection standard of wood frame and mound layer should be consistent with the provisions of Article 5.1.1 in GB14101 "General Technical Requirements on Wood Fire Doors"; (4) Filler material inside the steel frame and wood frame should be incombustible material; (5) Fireproof glass can choose the qualified product with no influence on the fire resistance test of the fire window, and its light transmittance should be no less than 75% of that of the ordinary sheet glass with the same layers; (6) Sealing material between the frame and the fireproof glass should use flame retardant material which can play the role of fire prevention and smoke control in the case of fire. (7) Hardware fittings should be approved supporting products which is detection qualified.
Q:What's the fireproof specification for constrcution external wall thermal insulation materials?
Specification for constrcution external wall thermal insulation materials: Article 1 In order to implement the "State Council opinions on strengthening and improving fire prevention work" (state issued [2011] No. 46), to standardize fireproof design and application of external wall thermal insulation materials of newly constructed, renovated, and expanded civil buildings and to prevent and reduce fire of building external wall thermal insulation materials, this provision is made in accordance with relevant national technical standards and our province real situation. Article 2 When there is no cavity between external wall thermal insulation material for exterior wall and base wall and between decorative layers, the insulation system shall comply with the following provisions: (A) Residential buildings: 1. When the building is higher than 54m, combustion performance of the thermal insulation material shall be A level; 2. When the building is not higher than 54m,combustion performance of the thermal insulation material shall be at least B level. When using B1 level insulation materials, non-combustible materials should be used to make the protective layer, and a protective layer thickness of the first floor of the building should be not less than 10mm, the other floors not less than 5mm; incombustible materials of more than 300mm height should be used to make horizontal fire barrier zone in every floor. (B) Other buildings in addition to residential buildings
Q:Which brand of thermal insulating refractory is good?
The most famous is the dragon, Morgan, Luyang, which are good at making ordinary thermal insulation materials and whose products are cheap but quality. Guangdong ALISON nanometer aerogel is more expensive. The heat conductivity coefficient is 0.018. It can work under 1000℃

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