High Aluminum Insulating Castable Refractory For High-temperature Industrial Kilns

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1.Our insulating castable refractory used for high-temperature industrial kilns
2.Good Insulation resistance and workability

High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

The main material of our high alumina insulating castable refractory is Al2O3—SiC—C,there’s 2 types including baking casting material and free baking material, the width of iron runner is required above 2.4 meter, the depth is above 1.7 meter, it has a good performance in site operation, with easy repair, tapping iron is allowed after pouring finished. Although the invest is more higher for once time, but it will be with a longer service life and a few mending work.

Main Chemical Compositions and Physical Properties of High Aluminum Insulating Castable Refractory for High-temperature Industrial KilnsHigh Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns
ItemUnitHigh alumina castable  (Performance)Steel fibre castable (Preform)
ABAB
 Al2O3(%)≥80708075
bulk density(g/cm³)≥2.752.52.82.7
Refractoriness(℃)≥1750170017501700
RT Mpa 110℃MPa80758580
1300℃90859085
Normal temperature flexural strength 110 ℃12101511
1300℃15122218
Dead burnt linear change(1400℃)(%)±0.5±0.8±0.3±0.5
Thermal stability(1100℃)Water-cooling(times)>25203020
Loading softening point(℃)≥1420

1420

Packing Method of High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

High Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

1) Our high alumina insulating castable refractory is packed in 25Kg woven bag+Ton bag(Fumigation wooden pallets), or as customers' requirements.

2) Fast delievery accepted by customers.

3) Delivery within 7-25 days after your payment.


Qaulity Control of High Aluminum Insulating Castable Refractory for High-temperature Industrial KilnsHigh Aluminum Insulating Castable Refractory for High-temperature Industrial Kilns

Raw Material Selection: To ensure the quality of our raw materials, we only purchase our raw materials from our long-term trusted suppliers. With every purchase, the raw material must be passed 2 times inspecition, 1 time at our supplier’s site. a second inspection on the batch after the material arrived to our factory. Each time raw materials enter our facility, they are inspected again prior to being accepted.

Process Quality Control: Starting from the raw material into factory, Every production process of  Insulating Castable Refractory should through strict quality control, In addition to rigorous process control, our quality control team inspects the output of each process to ensure material quality and consistency. We do our best to supply the products with best quality to satisfy our customers.


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Q:what's the requirements of refractory for forge furnace?
High temperature resistance, good slag resistance.
Q:Who knows about the types of Dalian thermal insulating and refractory materials?
(1) rock wool board: the heat conductivity coefficient is 0.041-0.045. It is fire retardant, has a great temperature absorption while a poor thermal insulation performance. (2) glass wool: it is simple in construction and free in cutting. It has advantages of antibiosis, mould proof, aging resistance and anticorrosion, and can ensure a healthy environment. It has a low hygroscopicity and a stable physical property. (3) expanding polystyrene board(EPS board): thermal conductivity: 0.037-0.041, it has a good thermal insulation performance, cheap price but a poor intensity. (4) extruded polystyrene board(XPS board): thermal conductivity: 0.028-0.03, it has a better thermal insulation performance, high intensity, moisture resistance while it is expensive, and requires surface treatments during construction. (5) gelatine powder polyphenyl granule heat insulating slurry: heat conductivity coefficient: 0.057-0.06, it has a good flame resistance while a poor thermal insulation performance, as well as has high construction requirements and can be recycled. (6) polyurethane foam: heat conductivity coefficient: 0.025-0.028, it has advantages of waterproofness, thermal insulation, high intensity, high integrity, and good integrity, but it has a poor fireproof performance and is more expensive. (7) rigid polyurethane: heat conductivity coefficient: 0.018-0.023, it has advantages of low heat conductivity coefficient and good thermal performance. When the unit weight of rigid polyurethane is 35 to 40kg per cubic meters, it is equivalent to half of the EPS. It is the one with the lowest heat conductivity coefficient among all the thermal insulation materials. (8) perlite slurry: heat conductivity coefficient: 0.07-0.09, it has advantages of fire and high-temperature resistance, and high water absorption but is poor in thermal insulation.
Q:I would like to ask a friend that how much is the fire endurance of level A fireproofing glass?
fireproofing glass is mainly control the spread of fire or smoke insulation, and is a measurable fireproofing material, the fireproofing effect is evaluated by the fire resistance. It is through a special process and treatment, and it is a special glass which can maintain its integrity and thermal insulation in the specified fire resistance test. Original glass of fireproofing glass can be used float flat glass, and composite fireproofing glass also can use monolithic fireproofing glass.
Q:What do we mean by saying that a ladle cover knots, elbow knots, blowpipe knots in refractory materials? What is the “knot”?
Go eastward 200 meters from the south gate of cultural square.
Q:who knows the technology of fireproofing material?
First: Firstly, you should produce the recipe and prepare the raw materials, for example, if you prepare to produce 1 ton, you should compute the recipe sheet of 1 ton producing; check whether the raw materials are complete; second: make the color and filler thick liquid; add water in order and proper auxiliary in a low speed, then put color and filler (generally we should firstly add something with large oil absorption), wash the meachine after putting the powder. Then seperate them for about 20 miutes in a high speed, until the fineness is qualified; of course, if you need sander, i think you only need sino-soviet differential powder material and non-obvious particles. Third: Paint mixing period: after making the color and filler thick liquid, reduce the roll speed into about 600 roll per minute, add emulsion and proper auxiliary, finally adjust PH and viscosity. Liquid solvent paint, pigment paste: Resin,solvent and pigment ---〉pre mixing---〉stick---〉grinding--〉stick--〉packaging, highlight varnish: Resin, solvent ----〉mixing ----〉stick ----〉packaging, sub-gloss varnish: Resin, solvent----〉mixing----〉matting agent,stick----〉packaging, colored paint: The primary colorant----〉Color matching by auxiliary color paste----〉stick----〉packaging, aluminum paint: Aluminite powder soaking----〉resin----〉colour modulation, lustre adjusting----〉stick----〉packaging, powder coat: Resin,filler,pigment,auxiliary---〉mixing---〉extrusion---〉cooling---〉smashing---〉sieving---〉 packaging.
Q:What are the classifications of refractory? Which category does steel ladle castable belong to?
Silmo brick, alumina-magnesia brick; 2. coke oven, aluminum silicate... 8 categories)& nbsp, teeming ladle, glass furnace ...... 7 categories) high alumina refractory products (blast furnace, electric furnace, cement kiln, magnesia, glass furnace; 3. high alumina refractory mortar (high alumina, glass kiln ...... 6 categories) special refractory products (magnesia-carbon bricks, aluminum-carbon bricks, MgO-C, shapeless refractory products& nbsp, light weight, sliding plate bricks, cement kilns: There are 26 categories in refractory products, clay, calcium silicate, ceramsite lightweight... 10 categories) & nbsp, air heating furnace, sheets; 1 refractory castable (alumina-magnesia, blocks, resistance furnace... 11 categories) alkaline refractory products (magnesia. First, thermal insulation refractory products (ceramic fiber; clay, diatomaceous earth, steel fibre reinforcement...14 categories) & nbsp, silicon carbide brick ...... 19 categories) Second, China is the largest refractory production country in the world, clay, non-water cannons mud, converter, siliceous, teeming ladle, profiled) siliceous refractory products (coke oven, dense shaped refractory products (all kinds of bricks, electric furnace roof, glass kiln ...... 5 categories) clay refractory products (blast furnace, high alumina ...... 4 categories) three
Q:What's the fire retardant material of roller shutter fire resistance door ?
They are composited by inorganic materials, and the main components are perlite, inorganic adhesive and other special formula. It has flat and smoothe surface, unibody and stronger strength after molding. It has owned Chinese and Taiwan strength patent. It is fireproof, sound and thermal insulating. It has passed tests of Tianjin Fire Research Institute and Beijing construction institute. It is an ideal product.
Q:The difference between refractory and thermal insulation material
In simple terms, refractoriness is different. The refractoriness of refractory is high while that of insulation material is low.
Q:What is the fire endurance of ceramsite concrete blocks?
What is mentioned in fire safety rules is that the fire endurance of 240mm thick hollow brick of ceramsite concrete is 2.9h, so 190mm thick hollow brick is 3h. B05 thickness(mm), fire endurance(h). Combustion performance 100 4.0. Non-combustible component 150 6.0200 8.0300 〉8.0B06 100 〉4.0150 〉6.0200 〉8.0300〉8.0: The fire endurance performance of building blocks wall in the table is taken from the Tianjin Construction Standard "light steam pressing aerated concrete block" DB / T29-128.
Q:How much refractory material is needed when 1 million ton coke oven is produced?

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