DUCTILE IRON PIPE DN500

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Specification:

1) The standard of pipe: ISO2531:1998, K9

2) Effective length: 6m

3) Inner cement line: Portland cement line as per ISO4179

4) Zinc coating: at least 130g/m² as per ISO8179

5) Bitumen painting: at least 70um as per ISO8179

6) With 100% quantity of NBR ring, or SBR ring, or EPDM ring as per ISO4633

7) DN80mm-800mm

8) High strength, lighter than grey iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life tome about 100 yeas

9) Produced by Hangzhou chunfeng machine

10) Checked by automatic inspection equipment

11) Composition:

Chemical composition
Chemical composition	Ductile Cast Iron Pipe (%)	Grey iron pipe (%)	Steel pipe (%)
C	3.5-4.0	3.2-3.8	0.1-0.2
Si	1.9-2.6	1.4-2.2	0.15-0.4
Mn	0.15-0.45	0.4-0.6	0.3-0.6
P	≤0.06	≤0.3	0.02-0.03
S	≤0.02	≤0.1	0.02-0.03
Mg	0.03-0.06

12) Feature:

Mechanical properties
	Ductile Cast Iron Pipe	Grey Iron Pipe	Steel Pipe
Tensile Strength(Mpa)	≥420	150-260	≥400
Yield Strength(Mpa)	≥300	No Confirmation	No Confirmation
Bending Strength(Mpa)	≥590	200-360	≥400
Elongation (%)	≥10	Neglected	≥18
Brinell Hardness(HBS)	≤230	≤230	About 140

13) T type mechanical joint

14) Packing: in bulk or container

Q:Can ductile iron pipes be used for underground hydrocarbon pipelines?: Yes, ductile iron pipes can be used for underground hydrocarbon pipelines. Ductile iron is a strong and durable material that is commonly used in various applications including water and sewage systems, gas pipelines, and even hydrocarbon pipelines. Ductile iron pipes have excellent corrosion resistance properties and can withstand high pressures, making them suitable for transporting hydrocarbons underground. However, it is important to consider factors such as the specific composition of the hydrocarbons being transported and the environmental conditions of the pipeline route to ensure proper material selection and corrosion protection measures are implemented.

Q:How are ductile iron pipes protected against stray current corrosion?: Ductile iron pipes are protected against stray current corrosion through the implementation of various preventive measures and protective coatings. Stray current corrosion occurs when an electric current passes through the pipe, leading to accelerated corrosion and potential damage. To prevent this, the following measures are typically adopted: 1. Electrical isolation: Ductile iron pipes are electrically isolated from other metallic structures using insulating materials, such as rubber gaskets or non-conductive coatings. This isolation prevents the flow of stray current through the pipe, minimizing the risk of corrosion. 2. Cathodic protection: Cathodic protection is a widely used technique to protect ductile iron pipes from stray current corrosion. It involves the installation of sacrificial anodes or impressed current systems near the pipe. These anodes or systems release a controlled electric current, which counteracts the stray current and ensures that the iron pipe remains cathodically protected. 3. Coatings: Ductile iron pipes are typically coated with protective layers to enhance their resistance against corrosion. One common coating is a fusion-bonded epoxy (FBE) coating, which provides a high level of protection against stray current corrosion. FBE coatings act as a barrier, preventing the electrical contact between the pipe and the surrounding environment. 4. Monitoring and maintenance: Regular monitoring and maintenance are essential to ensure the ongoing protection of ductile iron pipes against stray current corrosion. This involves inspecting the protective coatings for any damage or degradation and promptly repairing or replacing them as needed. Additionally, monitoring systems can be installed to detect and measure stray currents, allowing for timely intervention if necessary. By implementing these protection measures, ductile iron pipes can effectively guard against stray current corrosion, prolonging their lifespan and ensuring the integrity of the pipeline infrastructure.

Q:What are the different types of ductile iron pipe joints?: There are several types of ductile iron pipe joints, including push-on joints, mechanical joints, restrained joints, flanged joints, and grooved joints.

Q:What are the different types of fittings available for ductile iron pipe?: There are several different types of fittings available for ductile iron pipe. These fittings are designed to connect, redirect, or branch off the pipe in various configurations to suit different plumbing or piping systems. One common type of fitting is the flanged fitting, which features a flange or lip on one end that allows for easy bolted connection to another flanged component. Flanged fittings are commonly used in applications where a tight seal is required, such as in water or sewage systems. Another type of fitting is the mechanical joint fitting, which utilizes a gasket and a set of mechanical bolts to create a secure connection between two pieces of pipe. Mechanical joint fittings are often used in underground water or sewer systems. Push-on fittings are another popular option for ductile iron pipe. These fittings have a rubber gasket that is compressed onto the pipe, creating a watertight seal. Push-on fittings are quick and easy to install, making them ideal for applications where speed and efficiency are important. For situations where a change in direction is required, ductile iron pipe fittings such as elbows or bends are used. These fittings are designed to smoothly change the direction of the pipe without causing any significant flow restrictions. Additionally, there are saddle fittings available for ductile iron pipe. These fittings are used to create a branch connection on an existing pipeline without the need for cutting or welding. Saddle fittings are commonly used in irrigation or fire protection systems. Overall, the different types of fittings available for ductile iron pipe provide a range of options to meet the specific needs of different plumbing or piping systems. Whether it's flanged fittings for a tight seal, mechanical joint fittings for underground applications, push-on fittings for quick installation, or specialized fittings like elbows or saddle fittings, each type serves a specific purpose in the overall plumbing or piping system.

Q:What is the relationship between the mechanical properties of spheroidal graphite cast iron and its spheroidization rate?: The spheroidization level reflects only the final shape of graphite. The higher the spheroidization level of ductile iron is, the better its performance is, but this is not entirely the level of spheroidization to determine.The mechanical properties of nodular cast iron are closely related to its microstructure. Different grades of ductile iron require different mechanical properties such as tensile, yield, elongation, impact and hardness.

Q:Are ductile iron pipes resistant to acid mine drainage corrosion?: Yes, ductile iron pipes are generally resistant to acid mine drainage (AMD) corrosion. Ductile iron is a highly durable material that has been widely used in various industries, including mining and water distribution, due to its excellent corrosion resistance properties. Acid mine drainage is a significant environmental problem that occurs when water comes into contact with sulfide minerals in mining areas, resulting in the formation of sulfuric acid. This acid can corrode and deteriorate various materials, including pipes, leading to infrastructure damage and water contamination. Ductile iron pipes have a protective layer formed by a cementitious lining, typically made of cement mortar or an epoxy coating. This lining acts as a barrier between the corrosive AMD and the pipe material, preventing direct contact and reducing the likelihood of corrosion. Furthermore, ductile iron pipes have a high resistance to both internal and external corrosion, making them well-suited for environments where acid mine drainage may be present. They have proven to be highly reliable and long-lasting even in harsh conditions, ensuring the continued integrity of the water distribution system and minimizing the potential for leaks or failures. However, it is important to note that the resistance of ductile iron pipes to acid mine drainage corrosion can also depend on several other factors, such as the specific composition and concentration of the AMD, the duration of exposure, and the temperature. Therefore, it is recommended to consult with experts and conduct proper material testing and analysis to ensure the suitability of ductile iron pipes in specific AMD environments.

Q:Are ductile iron pipes suitable for airport runway drainage?: Yes, ductile iron pipes are suitable for airport runway drainage. Ductile iron pipes have excellent strength and durability, making them capable of withstanding heavy loads and extreme conditions, which are often encountered in airport operations. They are resistant to corrosion, which is crucial in a drainage system that may be exposed to various chemicals and environmental factors. Ductile iron pipes also have smooth inner surfaces, allowing for efficient flow of water and preventing blockages that could disrupt the drainage system. Additionally, they are easy to install and maintain, making them a reliable choice for airport runway drainage systems.

Q:Are ductile iron pipes resistant to chloride-induced corrosion?: Indeed, chloride-induced corrosion can be effectively resisted by ductile iron pipes. Ductile iron, a variant of cast iron fortified with magnesium for enhanced malleability and crack resistance, possesses a ferritic microstructure that grants exceptional resilience against chloride-induced corrosion. The interaction between chloride ions in water or soil and the metal surface can lead to the development of corrosion byproducts like rust. Nonetheless, the inclusion of magnesium in ductile iron forms a protective coating, preventing the infiltration of chloride ions and thus impeding corrosion. Consequently, ductile iron pipes are well-suited for a broad spectrum of applications, including water supply and sewerage systems, wherein exposure to chlorides is prevalent.

Q:Ductile iron 600-3 grade, tensile strength, how to test, there is a simple way?: 600-3 is pearlite + a small amount of ferrite matrix ductile iron. Pearlite edge region. 10%, center. 70600-3. Two sets of numbers indicating the grades and mechanical properties of nodular cast iron. The former represents the minimum tensile strength

Q:What are the advantages of using ductile iron pipe over concrete pipe?: There are several advantages of using ductile iron pipe over concrete pipe. Firstly, ductile iron pipe has a higher strength-to-weight ratio compared to concrete pipe. This means that it can withstand higher pressure and loads while being lighter in weight. This makes it easier to handle and install, reducing labor costs and time. Secondly, ductile iron pipe has superior corrosion resistance compared to concrete pipe. It is less likely to rust or degrade over time, which increases its lifespan and decreases the need for frequent repairs or replacements. This makes it a more cost-effective option in the long run. Additionally, ductile iron pipe has better flexibility and resilience compared to concrete pipe. It can withstand ground movement, settling, and other environmental factors without cracking or breaking. This makes it more durable and less prone to damage, reducing maintenance and repair costs. Moreover, ductile iron pipe has a smoother interior surface compared to concrete pipe. This results in improved flow characteristics and reduced friction, allowing for more efficient transportation of fluids. It also minimizes the risk of clogs or blockages, ensuring uninterrupted flow. Furthermore, ductile iron pipe is highly versatile and can be used in a wide range of applications. It is suitable for both above-ground and underground installations, making it ideal for various infrastructure projects such as water supply systems, wastewater treatment plants, and industrial applications. Overall, the advantages of using ductile iron pipe over concrete pipe include its higher strength-to-weight ratio, superior corrosion resistance, better flexibility and resilience, smoother interior surface, and versatility. These benefits make it a reliable and cost-effective choice for various infrastructure projects.

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