• API 5L 3PE COATED STEEL PIPE System 1
API 5L 3PE COATED STEEL PIPE

API 5L 3PE COATED STEEL PIPE

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China Main Port
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Packaging & Delivery

Packaging Detail:Plastic plugs in both ends Hexagonal bundles of max. 2000kg with several steel strips Two tags on each bundle Wrapped in waterproof paper PVC sleeve and sackcloth with several steel strips Plastic caps
Delivery Detail:within 45 days after confirmation


Specifications

API 5L PSL1/PSL2 Gr.B/X42/X52/X56/X60/X65/X70/X80 3PE/FBE Coated Line Pipe
OD: 2"-30",
WT:0.250"-4"
L:random,fixed,SRL,DRL

Application

Used for construction of long distance pipelines for combustible liquids and gases, nuclear station pipelines, heating system pipelines, general-purpose pipelines, vessels manufacturing, mechanical engineering and instrumental engineering.


DISTINCTIVES FEATURES

A) The External surface is shot-blasted (Sa 2 1/2) by removing millscale and rust, obtaining metal surface to facilities the adhesion.
B) The pipe is heated in a electric or gas oven at a controlled temperature.
C) The adhesive is then applied by hot meit or copolymer. It binds the polythylene to the steel.
D) Immediately afterwards, the extruded polyethylene/polyprophylene is coated on the pipe.
E) After application of the polyethylene/polyprophylene, the pipe is coated by spraying water.


Process


SEAMLESS

HOT ROLLED

COLD DRAWN


WELDED

ERW (Electric Resistance Welded)

HFI (High Frequency Induction)

EFW(ELECTRIC FUSION WELDED TUBE)

LSAW (Longitudinal Submerge-arc Welded) UO(UOE),RB(RBE),JCO(JCOE)

DSAW (Double Submerged arc welded)

SAW (Spiral Welded)

SSAW (Spiral Submerged-arc Welded)


Quality Standard


SEAMLESS PROCESS

GB/T 8163 Seamless steel tubes for liquid service

ASTM A106 Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

DIN 1629 SEAMLESS CIRCULAR TUBES OF NON ALLOY STEELS WITH SPECIAL QUALITY REQUIREMENTS

API 5L Line Pipe


WELDED PROCESS

ERW HFI , EFW, LSAW, DSAW

GB/T3091 Welded steel pipe for low pressure liquid delivery

GB/T9711 Petroleum and natural gas industries--Steel pipe for pipelines

EN10217 Welded steel tubes for pressure purposes.

IS 3589 Steel tubes for water and sewage

IS 1978-1982 Steel tubes for use in transportation of oil; gas & Petroleum products

BS 1387 Steel Tubes for use for Water, Gas, Air and Steam

ASTM A53 Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

DIN 2458 WELDED STEEL PIPES AND TUBES

API 5L Line Pipe


SAW SSAW

SY/T5037 Spiral submerged arc-welded steel pipe for pipelines for low pressure field fluid service

SY/T 5040 Spiral submerged arc-welded steel pipe piles

CJ/T 3022 Spiral submerged-arc welded steel pipe for municipal heat supply

IS 1978 Steel tubes for use in transportation of oil; gas & Petroleum products

API 5L Line Pipe


Coating Standard

ANSI/AWWA C104/A21.4 American National Standard for Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water

ISO 21809 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used in pipeline transportation systems

DIN 30670 Polyethylen coatings of steel pipes and fittings


Steel Grade


SEAMLESS PROCESS

GB/T 8163 10# 20# 35# 45# 16MN(Q345B)

GB 3087 10# 20# 35# 45# 16MN(Q345B)

GB 5310 20G 12Cr1MoV 12Cr1MoVG 12CrMoG

ASTM A106 Gr A Gr B Gr C

DIN 1629 St 37.0 St 44.0 St 52.0

API 5L A B X42X46 X52 X60 X65 X70 X80


WELDED PROCESS

GB/T3091 SY/T5037 SY/T 5040CJ/T 3022

Q195 Q215 Q235 Q275 Q295 Q345 08F 08 08AL 08F 10F 10 HG5 DF08 SPHC M8

BS 1387 EN10217 S185 S235 S235JR S235 G2H S275 S275JR S355JRH S355J2H St12 St13 St14 St33 St37 St44 ST52

ASTM A 53 Gr. A Gr B Gr C Gr.D

API 5L A B X42 X46 X52 X56 X60 X65 X70

GB/T9711 L175 L210 L245 L290 L320 L360 L290 L320 L360 L390 L415 L450 L485 L555


Size


SEAMLESS PROCESS

Outer Diameter Hot finish 2" - 30" Cold drawn 0.875" - 18"

Wall Thickness Hot finish 0.250" - 4.00" Cold drawn 0.035" - 0.875"

Length Random Length Fixed Length SRL DRL


WELDED PROCESS

ERW HFI EFW

Outer Diameter 6mm-610mm (1/16"-24")

Wall Thickness 0.3mm-22mm

Length 0.5mtr-20mtr


LSAW DSAW

Outer Diameter 219mm-1820mm

Wall Thickness 5.0mm-50mm

Length 6mtr-18mtr


SAW SSAW

Outer Diamter 219.1mm - 4064mm (8" - 160")

Wall Thickness 3.2 mm - 40mm

Length 6mtr-18mtr


End

square ends (straight cut saw cut and torch cut);

beveled for welding (All line piping is square cut to the tolerance specified and bevelled to ANSI B16.25. An angle of 30º (-0º +5º) and a landing of 16 mm ±08 mm is applied. Schedule 160 material is supplied without bevelling.)


Surface Lightly oiled Hot dip galvanized Electro galvanized Black Bare Varnish coating/Anti rust oil Protective Coatings (Coal Tar Epoxy Fusion Bond Epoxy 3-layers PE)


Test Chemical Component Analysis Mechanical Properties (Ultimate tensile strength Yield

strength Elongation) Technical Properties (Flattening Test Bending Test Hardness Test Blow Test Impact Test etc.) Exterior Size Inspection Hydrostatic Test(The standard pressure is limited to 207 MPa (3000 psi)) X-ray Test.


Mill Test Certificate EN 10204/3.1B

Third party inspection SGS BV Lloyds etc.


Q:What is the role of steel pipes in the telecommunications industry?
Steel pipes play a crucial role in the telecommunications industry as they are used for the installation of underground and overhead telecommunication cables. These pipes provide protection and support to the cables, ensuring their safety and longevity. Additionally, steel pipes are also used in the construction of communication towers and infrastructure, making them an essential component in establishing and maintaining reliable telecommunications networks.
Q:How are steel pipes used in oil refineries?
Steel pipes are extensively used in oil refineries for various purposes such as transporting crude oil, refined products, and gases throughout the facility. They are used in the construction of pipelines, process equipment, and storage tanks, providing a reliable and durable solution for handling the vast quantities of liquids and gases involved in the refining process.
Q:What is the average lead time for manufacturing steel pipes?
The average lead time for manufacturing steel pipes can vary depending on several factors such as the complexity of the design, size of the order, and the specific production capabilities of the manufacturer. Typically, it can range from a few weeks to a few months.
Q:What are the different joining methods for steel pipes?
The different joining methods for steel pipes include welding, threaded connections, flanges, and grooved connections.
Q:What are the different types of steel pipe fittings for gas pipelines?
There are several types of steel pipe fittings commonly used for gas pipelines, including elbows, tees, reducers, couplings, flanges, and valves. These fittings are essential for connecting and controlling the flow of gas within the pipeline system.
Q:Can steel pipes be used for underground water supply pipelines?
Yes, steel pipes can be used for underground water supply pipelines. Steel pipes are commonly used for water supply systems due to their durability, strength, and resistance to corrosion. They can withstand high pressure and are capable of carrying large volumes of water. Additionally, steel pipes are also available in various sizes and thicknesses, allowing for flexibility in designing and installing underground water supply pipelines. However, it is important to ensure that the steel pipes are properly coated or lined to prevent corrosion and maintain the quality of the water being transported. Regular inspections and maintenance should also be conducted to prevent any potential issues with the steel pipes.
Q:How are steel pipes used in the manufacturing of machinery and equipment?
Steel pipes are commonly used in the manufacturing of machinery and equipment due to their strength, durability, and versatility. They serve various purposes such as the transportation of fluids, gases, and materials within the machinery, acting as structural components, providing support for moving parts, and facilitating heat transfer or cooling. Steel pipes also allow for easy assembly and disassembly, making them essential in the manufacturing process of machinery and equipment.
Q:How are steel pipes used in the mining and mineral processing industry?
Steel pipes are widely used in the mining and mineral processing industry for various applications. They are primarily used for the transportation of water, slurry, and other liquids within the mining operations. These pipes are also used for the conveyance of minerals, ores, and waste materials. Additionally, steel pipes are used in the construction of infrastructure such as mine shafts, pipelines, and underground tunnels in the mining industry. They provide durability, strength, and resistance to corrosion, making them a reliable choice for the demanding conditions of mining and mineral processing.
Q:How are steel pipes insulated for thermal purposes?
Steel pipes are insulated for thermal purposes by wrapping them with insulating materials such as mineral wool, fiberglass, or foam. These insulating materials help to prevent heat transfer between the pipe and its surroundings, minimizing energy loss and maintaining the desired temperature inside the pipe. Additionally, a protective outer layer or jacket is often applied to enhance the insulation's durability and protect it from external elements.
Q:What are the different methods of pipe inspection for steel pipes?
There are several methods of pipe inspection that can be used for steel pipes. Some of the commonly used methods are as follows: 1. Visual Inspection: This is the most basic form of pipe inspection where a trained inspector visually examines the exterior and interior of the pipe to identify any visible defects or abnormalities. This method is often used as a preliminary inspection before more advanced techniques are employed. 2. Magnetic Particle Inspection (MPI): MPI involves applying a magnetic field to the steel pipe and then applying iron particles to the surface. Any surface cracks or defects in the pipe will cause a leakage of magnetic flux, which can be detected by the inspector. This method is particularly effective in identifying surface defects in ferromagnetic materials. 3. Ultrasonic Testing (UT): UT is a non-destructive testing method that uses high-frequency sound waves to detect internal defects or anomalies in steel pipes. A transducer is used to send ultrasonic waves into the pipe, and the reflections or echoes of the sound waves are analyzed to determine the presence of defects such as corrosion, cracks, or wall thickness variations. 4. Radiographic Testing (RT): In this method, X-rays or gamma rays are used to create an image of the internal structure of the steel pipe. The X-rays or gamma rays pass through the pipe, and the resulting image can reveal any defects, such as cracks, corrosion, or weld discontinuities. This method is commonly used for inspecting welded joints. 5. Eddy Current Testing (ECT): ECT is a non-destructive testing technique that uses electromagnetic induction to detect surface and near-surface defects in steel pipes. A coil carrying an alternating current is passed over the pipe's surface, and any changes in the electrical conductivity or magnetic field caused by defects are detected and analyzed. 6. Acoustic Emission Testing (AET): AET is a method that detects and analyzes the high-frequency acoustic signals emitted by materials when they undergo deformation or damage. In the case of steel pipes, AET can be used to monitor and identify defects such as cracks, leaks, or corrosion by analyzing the acoustic signals emitted during service or under stress. These are just a few of the commonly used methods of pipe inspection for steel pipes. The choice of method depends on various factors such as the type of defect being looked for, the accessibility of the pipe, the desired level of sensitivity, and the cost and time constraints. It is often recommended to use a combination of inspection techniques to ensure a thorough assessment of the steel pipes.

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