Phenolic Foam/Polyurethane Sandwich Panel Production Line

Ref Price:
Loading Port:
Tianjin
Payment Terms:
TT or LC
Min Order Qty:
1 unit
Supply Capability:
30 unit/month

OKorder Service Pledge

Quality Product

Order On-line Tracking

Timely Delivery

OKorder Service Pledge

Credit Rating

Credit Services

Credit Purchasing

Share to:

Product Description:

Phenolic Foam/Polyurethane Sandwich Panel Production Line

 

Introduction of the Equipment
Phenolic Foam/Polyurethane Sandwich Panel Production Line is a professional machine for manufacturing Sandwich Panels of which the core material is phenolic foam or polyurethane and of which both layers is embossed aluminium foil or colored steel. The thickness of sandwich panel is 20-200mm, the width 1200mm and the length according to customers’ request. The sandwich panels are used as the air ducts in Central air conditioning. The machine can used to make other insulation panel as long as the surface material is changed. The working principle of the machine is as below: mix the raw materials with a certain ration in a container and then pour the mixture on the interlayer of the sandwich panel. Then the raw materials has the chemistry reaction of foaming and solidifying. In the end the automatic tracking cutting machine cuts the panels into a certain length.

 

The Components and Its Function

The components include: the aluminium foil embossing machine, the raw material distributor, the aluminium foil/colored steel pre-heating installation, the material-baffling mechanism, the automatic tracking cutting machine, the roller supporters and brackets. All the components can be individually adjusted.

 

The Aluminium Foil Embossing Machine

The embossing machine include three parts: the charging unit, the embossing unit and the windin unit. It is used to emboss figures and logos under certain surface tension on the aluminium foil (Width: 1200mm, thickness: 0.08-0.12mm).
The Raw Material Distributor / The Raw Material Charging Unit
This device is installed at the forefront of the production line and the laminator. It can adjust the location and control the surface tension of the aluminum foil and the colored steel before entering the laminator. 
The Aluminium Foil/Colored Steel Pre-heating Installation
Before entering the injection machine, the temperature of the aluminum foil or the colored steel must meet the requirement of the foaming technology of the PF
or PU. And thermodynamic cycle device on the production line can control the temperature of the aluminum foil or colored steel.

 

The Material-baffling Mechanism
The material-baffling mechanism is used to stick Kraft paper to both sides of the lower aluminum foil before entering the injection machine. So there is a enclosed area between the upper aluminum foil and the lower one. With the Kratf paper, there will be no leakage of the raw materials when the machine is working.

 

The Reaction Injection Machine
 
The reaction injection machine is used to calculate the computation and mix of raw materials pro rata. In order to make the temperature of the raw materials meet the requirement of the foaming technology, the machine is equipped with heating, refrigerating and temperature control devices. In addition, People can control the pressure, the computation of the raw matrials by this machine. And the process of injection, cleaning and sweeping are automatically controlled. The equipment is equipped with three tanks, two for resin materials, one for curing agent material. 


 
The Back-and-forth Injection Machine
 

This machine is used to apply the mixture on the lower aluminum foil or the colored steel. The injection head is drived by fluid drive, and its speed, moving frequency, transverse moving distance is adjustable.

The laminating conveyor is used for the laminating and the shaping of the sandwich panel. This machine adopts the driving structure of drag chain. The chain is made of fine aluminum alloy and is 18m long. The moving speed is 3-8m/min and is controlled by frequency conversion. If the customers want to improve the moving speed, they can customize a longer conveyor. The thickness is controlled by the space between the upper link plate and the lower one. The startup of the link plate is control by fluid drive. The 12 tilt cylinder is adjustable so that the link plates can stops at any position.
 

The Heated Air Circulation Device
To meet the expected requirement of foaming technology, the production line is equipped with a heated air circulation device. Its used to heat the link plates to 70℃. Its made up of one hot blast stove, one diesel-oil-drived stove and two temperature sensors. The temperatue sensors are placed at the inlet port and inside the conveyor so the operator can monitor the temperature fluctuation.
 
The Automatic Tracking Cutting Machine

The panels are cutted into different lengths by this machine.

 

MAIN TECHNICAL PARAMETER OF THE PRODUCTION LINE

 

Specification of Sandwich Panel

Width*Thickness (mm)

1200×(20~200)

The Production Speed

m/min

arbitrary

The Embossing Speed

m/min

≤20

The Mixing Speed

round/min

4500

The Moving of Injection Head

times/min

≤80

The Max temperature of the heated air circulation device

70

The Laminating Length of the Conveyor

M

18.82

The Max start-up Speed of the Conveyor

mm

300

Total Power

KVA

85~125

The Specification of the Production Line

mm

40950×5620×3700

The Specification of the Embossing Machine

mm

Weight

T

≈34

 

 

Note: The above information is for our standard production line and we can make it according to customers request. We will send our techician to our customers to install and debug the machines.

 

 

Send a message to us:

Remaining: 4000 characters

- Self introduction

- Required specifications

- Inquire about price/MOQ

Q:Expensive kindergarten large class more innovative interesting point of the lesson plan, thank you colleagues !!!!
They love to watch the vehicles, especially the middle class children have been able to identify some of the common car, and like a variety of car toys demolition and then reload
Q:What kind of waterproof repair agent as a moisture-proof decoration design materials?
Currently on the market there are a lot of home for the use of convenient repair agent, and some only with the same as the gap to spray the gap can be spray, the operation is very convenient
Q:Understand the development of new materials to write the application prospects
in agriculture and horticulture, as a nutrient release agent, soil conditioner, fertilizer and pesticide carrier and solution cultivation of crops bed, for vegetables, flowers, fruit cultivation in the environmental aspects, as the removal of harmful substances adsorbent and ion exchange treatment agent for waste water treatment, waste gas purification in animal husbandry, the expansion of vermiculite can be used as feed additives Nano-silver solution of the solution, with good safety, reliability, exceptional bactericidal function No matter how long it will not change color, no oxidation, than the ordinary colored monomer nano silver solution or ionic nano silver solution, antibacterial stronger than a few times, with rapid bactericidal function Hollow microsphere hollow microbead is a lightweight non-metallic multifunctional material, the main component is SiO2 and Al2O the diameter of 001-400 microns, the appearance of gray or gray, loose, spherical, good mobility, hollow, hard Of the shell, the wall thickness of 8-10% of its diameter Hollow beads known as the "space era of new materials"
Q:What kind of material is used in the explosion-proof clothes in the bomb disposal unit?
It is widely used in areas such as riot and mass riots The nature of the explosion-proof clothing is as follows: anti-riot armor clothing outer layer of high-strength coating fabric and special plastic made of environmentally friendly non-toxic, no natural damage to the human body (+ 55 ℃ / -20 ℃, 4h), puncture resistance (20 Joules), impact resistance (120 Joules), impact energy absorption performance (100 Joules) ), Flame retardant performance and other aspects of public safety industry to achieve GA420-2003 standards anti-riot armor clothing in the lower abdomen on the basis of anti-thorn, but also added an adjustable special protective bowl bowl, while in the chest and the Department of the installation of the claw, so the product design is convenient for the police to the toilet, Sex anti-riot armor clothing material is superior, light weight, the total weight of 65 kg, lighter than conventional products chest, back, thigh, calf, arms and other parts set up a ventilation suspension system anti-riot armor clothing design unique, respectively, in the chest, the back set of removable anti-gallbladder bones, in the implementation of special tasks, ready to be loaded bulletproof bile core anti-riot armor clothing new adjustable multi-functional leather work package, gas mask, multi-function hook, improve combat practicality packaging design back, mention dual-use, multi-function pocket, practical and strong
Q:How can the home safely and effectively eliminate cockroaches and ants?
How can the home safely and effectively eliminate cockroaches and ants?
Q:Alnus, Qu willow solid wood furniture, that paragraph is better, more practical?
In fact, there are two kinds of solid wood furniture on the market: one is pure solid wood furniture, furniture, all materials are solid wood, including the desktop, cabinet doors, side panels are made of pure solid wood, do not use any other form of man-made Board; the other is imitation wood furniture, that is, from the appearance of wood natural texture, feel and color are solid wood furniture exactly the same, but in fact is made of solid wood and wood-based panel furniture, such as side panels, shelves Such as the use of veneer veneer or medium density fiberboard, table legs and back are used solid wood
Q:Solid wood multi-functional children's bed how kind of solid wood children's bed is good
Especially for children's furniture, children's furniture in the mall which is now there may be the risk of environmental protection is not enough, so that the child's health has a great impact
Q:Who helped me find a design design for a leisure chair? Requires more than 1000 words to a few programs
Who helped me find a design design for a leisure chair? Requires more than 1000 words to a few programs
Q:New house will have to turn the key, check room attention to what the problem?
used to detect the hardcover room hair room wall, wall tiles, floor tiles, floor, whether to have empty drums
Q:Some houses in the United States have their own garden, their own fences, and then white paint, I would like to know what is the white paint material. The
According to reports, benzene compounds have been identified as a strong carcinogen by the World Health Organization People in a short time to absorb high concentrations of toluene, xylene, there will be symptoms of central nervous system anesthesia, light dizziness, headache, nausea, chest tightness, fatigue, confusion, serious coma, so breathing, circulatory failure And death Benzene mainly on the skin, eyes and upper respiratory tract have a stimulating effect, often exposed to benzene, the skin may be due to degreasing and dry, scaling, and some allergic eczema The epidemiological survey conducted by US experts showed that the incidence of Alzheimer's disease was significantly higher among workers exposed to pain And in recent years a lot of labor hygiene data show that: long-term exposure to benzene mixture of workers, a higher incidence of aplastic anemia The The The The White paint is a material, this material can be used in different construction process coated on the surface of the object, the formation of strong adhesion, with a certain strength, continuous solid film The film thus formed is called a coating film, also known as a paint film or a coating "Belongs to the organic chemical polymer materials, the formation of the coating is a type of polymer compounds In accordance with the modern classification of chemical products, paint is a fine chemical products Modern coatings are gradually becoming a class of multi-functional engineering materials, An important industry in the chemical industry

1. Manufacturer Overview

Location
Year Established
Annual Output Value
Main Markets
Company Certifications

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port
Export Percentage
No.of Employees in Trade Department
Language Spoken:
b)Factory Information  
Factory Size:
No. of Production Lines
Contract Manufacturing
Product Price Range