DUCTILE IRON PIPES K9 DN80

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:What is the average cost of ductile iron pipes?: The average cost of ductile iron pipes can vary depending on factors such as the size, length, and supplier. However, on average, ductile iron pipes can range from $30 to $300 per linear foot.

Q:Are ductile iron pipes suitable for use in sewage pumping stations?: Yes, ductile iron pipes are suitable for use in sewage pumping stations. Ductile iron pipes are known for their durability, strength, and excellent corrosion resistance, making them an ideal choice for wastewater applications. They can withstand the high pressures and abrasive characteristics of sewage systems without any significant degradation or loss of performance over time. Additionally, ductile iron pipes have a smooth interior surface, which helps to minimize friction losses and prevent blockages. Furthermore, ductile iron pipes have a long lifespan and require minimal maintenance, reducing overall operating costs. Therefore, due to their various advantageous properties, ductile iron pipes are highly suitable for use in sewage pumping stations.

Q:Can ductile iron pipe be used for geothermal heat exchange systems?: Yes, ductile iron pipe can be used for geothermal heat exchange systems. Ductile iron pipe is known for its strength and durability, which makes it suitable for handling the high temperatures and pressures associated with geothermal heat exchange systems. Additionally, ductile iron pipe has excellent corrosion resistance, which is important in geothermal systems where minerals and chemicals in the ground can cause corrosion. Ductile iron pipe also has good thermal conductivity, allowing for efficient heat transfer in geothermal systems. Overall, ductile iron pipe is a reliable and cost-effective choice for geothermal heat exchange systems.

Q:What are the different coating thickness options for ductile iron pipe?: The different coating thickness options for ductile iron pipe vary depending on the specific application and requirements. However, common coating thickness options for ductile iron pipe range from 200 to 400 microns.

Q:How are ductile iron pipes inspected for quality control?: Ductile iron pipes are inspected for quality control through various methods such as visual inspection, hydrostatic pressure testing, dimensional checks, and non-destructive testing techniques like ultrasonic testing. These inspections ensure that the pipes meet the required specifications and standards, and any defects or abnormalities can be detected before installation or use.

Q:What are the different methods for cutting ductile iron pipe?: There are several different methods for cutting ductile iron pipe, depending on the specific requirements and constraints of the project. Some common methods include: 1. Manual Cutting: This method involves using a handheld saw or grinder with an abrasive cutting wheel to cut through the ductile iron pipe. It is a simple and relatively inexpensive method, but it can be labor-intensive and time-consuming for larger pipe sizes. 2. Mechanical Cutting: Mechanical cutting methods involve using specialized machinery to cut through the ductile iron pipe. This can include bandsaws, pipe cutters, or hydraulic cutting machines. These machines can provide faster and more precise cuts, especially for larger pipe sizes. However, they can be more expensive and require skilled operators. 3. Torch Cutting: Torch cutting, also known as oxyfuel cutting, involves using a torch to heat the ductile iron pipe and then introducing a high-pressure oxygen stream to create a chemical reaction that cuts through the metal. This method is effective for cutting thick-walled ductile iron pipe, but it can generate a significant amount of heat and sparks, requiring proper safety precautions. 4. Plasma Arc Cutting: Plasma arc cutting utilizes a high-velocity jet of ionized gas (plasma) to melt and cut through the ductile iron pipe. This method is ideal for cutting through thick-walled pipes where precision and efficiency are required. However, it can be more expensive and may require specialized equipment and training. 5. Waterjet Cutting: Waterjet cutting uses a high-pressure jet of water mixed with an abrasive material to cut through the ductile iron pipe. This method is highly precise and does not generate heat or sparks, making it suitable for cutting in sensitive environments. However, it can be slower and more expensive compared to other cutting methods. It is important to consider factors such as pipe size, project requirements, budget, and safety when selecting the appropriate method for cutting ductile iron pipe. Consulting with professionals or experts in the field can help determine the most suitable method for a specific project.

Q:What are the different types of coatings available for ductile iron pipe?: Ductile iron pipe offers a range of coating options, each with its own unique properties and benefits. 1. One commonly used coating is cement mortar. It involves applying a layer of cement mortar to both the interior and exterior surfaces of the pipe. This coating protects against corrosion and abrasion, while also improving hydraulic efficiency. 2. Another popular choice is polyethylene encasement. This involves wrapping the pipe with a layer of polyethylene material. It provides excellent corrosion resistance, especially against soil and water contaminants. 3. Fusion-bonded epoxy (FBE) coating is applied by heating epoxy powder to create a strong bond with the pipe surface. It offers outstanding corrosion resistance and is commonly used in aggressive environments like wastewater treatment plants and chemical processing facilities. 4. Zinc coating, also known as galvanization, is applied by adding a layer of zinc to the pipe's surface. It provides excellent corrosion resistance and is often used in outdoor applications exposed to moisture and humidity. 5. Bituminous coating is a black, tar-like substance that protects against corrosion. It is commonly used in underground applications where the pipe is in contact with soil or water. 6. Polyurethane coatings are known for their resistance to abrasion, impact, and chemical corrosion. They are often used in aggressive environments such as oil and gas pipelines. These examples highlight the different coatings available for ductile iron pipe. The choice of coating depends on factors like the intended application, environmental conditions, and desired level of corrosion protection. It is crucial to consult industry experts and follow relevant standards and specifications when selecting a coating for ductile iron pipe.

Q:Can ductile iron pipe be used for stormwater systems?: Ductile iron pipe is indeed suitable for stormwater systems. This material is widely utilized in various applications, including stormwater systems, due to its strength and durability. Its exceptional corrosion resistance makes it ideal for managing stormwater, which frequently contains debris and chemicals. Moreover, ductile iron pipe possesses impressive tensile strength, enabling it to withstand significant amounts of pressure and weight. Therefore, it is a dependable option for stormwater systems that may encounter substantial flow rates and occasional surges. Furthermore, ductile iron pipe is accessible in a variety of sizes and configurations, providing flexibility and adaptability when designing stormwater systems.

Q:What are some common applications for ductile iron pipe?: Ductile iron pipe, also known as DI pipe, is widely used in various applications due to its durability, strength, and corrosion resistance. Here are some common applications for ductile iron pipe: 1. Water Distribution: Ductile iron pipe is extensively used for the distribution of potable water. Its high tensile strength allows it to withstand high water pressure, making it ideal for water mains, water transmission lines, and water distribution networks. 2. Sewer Systems: Ductile iron pipe is commonly used in sewer systems due to its resistance to corrosion and its ability to handle high loads. It is often used for gravity sewer lines, force mains, and stormwater systems. 3. Industrial Applications: Ductile iron pipe finds applications in various industrial settings, including power plants, chemical plants, and refineries. It is used for the transportation of water, wastewater, and other fluids in these industries. 4. Irrigation Systems: Due to its strength and long lifespan, ductile iron pipe is suitable for irrigation systems, especially in agricultural areas. It is used to transport water for irrigation purposes, ensuring efficient water distribution in fields and farms. 5. Fire Protection Systems: Ductile iron pipe is commonly used for fire protection systems, including fire hydrants, fire sprinkler systems, and fire suppression systems. Its robustness and resistance to high pressure make it an excellent choice for reliable and effective fire protection. 6. Pumping Stations: Ductile iron pipe is often used in pumping stations, which are crucial for various water-related applications. It is employed in water intake systems, wastewater pumping stations, and water treatment plants to transport water and wastewater efficiently. 7. Municipal Infrastructure: Ductile iron pipe is widely used in municipal infrastructure projects, including road drainage systems, culverts, and bridge crossings. Its strength, durability, and resistance to external loads make it suitable for these applications. 8. Gas Distribution: Although more commonly used for water-related applications, ductile iron pipe is also used for the distribution of natural gas and other gases. It is preferred for gas distribution due to its resistance to corrosion and its ability to withstand high-pressure environments. Overall, ductile iron pipe has a wide range of applications and is preferred in situations that require strength, durability, and resistance to corrosion. Its versatility and reliability make it a popular choice for various infrastructure projects and industrial applications.

Q:Can ductile iron pipes be used for irrigation canal lining?: Yes, ductile iron pipes can be used for irrigation canal lining. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them suitable for various applications including irrigation systems. They can withstand the pressure of water flow and provide a reliable and long-lasting solution for canal lining in irrigation projects.

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