DUCTILE IRON PIPES C Class DN600 System 1

DUCTILE IRON PIPES C Class DN600 System 2

DUCTILE IRON PIPES C Class DN600

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:How does ductile iron pipe compare to PVC pipe in terms of strength?: Ductile iron pipe is generally considered to be stronger than PVC pipe. Ductile iron pipe is made of iron and carbon, which gives it a high tensile strength and resistance to breakage. It can withstand high pressures and is commonly used in heavy-duty applications such as water mains, sewer lines, and industrial piping. On the other hand, PVC pipe is made of a plastic material called polyvinyl chloride. While PVC pipe is lightweight and easy to handle, it is not as strong as ductile iron pipe. PVC pipe is typically used in low-pressure applications such as household plumbing, irrigation systems, and drainage pipes. When comparing the strength of ductile iron pipe to PVC pipe, the former has a higher capacity to handle heavy loads, withstand ground movement, and resist damage from external factors like rocks or tree roots. Ductile iron pipe is also more durable and has a longer lifespan compared to PVC pipe. However, it is important to note that the choice between ductile iron pipe and PVC pipe ultimately depends on the specific requirements of the project. Factors such as cost, environmental conditions, installation ease, and required longevity should all be taken into consideration when deciding which type of pipe to use.

Q:How long does the cast iron pipe of indoor direct buried sewage need to be examined?: UPVC, also called hard PVC, is an amorphous thermoplastic resin made by polymerization of vinyl chloride monomer, with certain additives (such as stabilizers, lubricants, fillers, etc.). In addition to additives, the method of blending with other resins is also applied to make it have obvious practical value. These resins are CPVC, PE, ABS, EVA, MBS and so on. UPVC has high melt viscosity and poor flowability. Even if the pressure and melt temperature are increased, the fluidity is not changed. In addition, the molding temperature of the resin is very close to the thermal decomposition temperature, and the molding temperature range is very narrow. It is a difficult material to be formed.

Q:What are the different lining thickness options for ductile iron pipe?: The specific application and project requirements typically dictate the various options for lining thickness in ductile iron pipes. Cement mortar lining, polyurethane lining, and polyethylene lining are among the most commonly used options. Cement mortar lining, which is widely employed in ductile iron pipes, involves the application of a layer of cement mortar on the inner surface of the pipe. This lining provides corrosion protection and enhances the hydraulic performance of the pipe. The thickness of cement mortar lining can vary from 3mm to 6mm. Polyurethane lining, another popular choice, is particularly suitable for applications requiring resistance to abrasion and chemical attack. It is usually applied using a spray or casting method, and the thickness can vary depending on project specifications. Typically, polyurethane linings range from 1mm to 4mm in thickness. Polyethylene lining, a relatively newer technology, is commonly used in applications where chemical corrosion resistance is crucial. The lining is applied using a rotational lining process, wherein a layer of molten polyethylene is evenly distributed on the internal surface of the pipe. The thickness of polyethylene lining can range from 2mm to 8mm, depending on project requirements. It is worth noting that the lining thickness can be tailored to meet specific project needs, including the corrosiveness of the transported fluid, operating conditions, and desired service life of the pipe. Consulting with a qualified engineer or pipe manufacturer is advisable to determine the most suitable lining thickness for a given application.

Q:What is the expected pressure rating of ductile iron pipes?: The expected pressure rating of ductile iron pipes can vary depending on various factors such as pipe diameter, wall thickness, and type of joint used for installation. However, generally speaking, ductile iron pipes are known for their high strength and durability, allowing them to withstand high pressure levels. In most cases, ductile iron pipes are designed and manufactured to meet or exceed the requirements of industry standards such as the American Water Works Association (AWWA) C151 or C115/A21.15. These standards specify the minimum pressure rating for ductile iron pipes, which typically range from 150 to 350 psi (pounds per square inch) for water transmission applications. It is important to note that the pressure rating also depends on the class of the pipe, which refers to the thickness of the pipe's wall. Typically, ductile iron pipes are available in different classes such as Class 50, Class 51, Class 52, etc. Each class has its own pressure rating, with higher classes offering greater strength and resistance to pressure. It is recommended to consult the manufacturer's specifications and guidelines for the specific ductile iron pipes being used to determine the exact pressure rating. It is also essential to consider other factors such as pipe support, installation methods, and operating conditions to ensure the safe and efficient operation of the ductile iron pipe system.

Q:How long is the service life of the cast iron pipe, and the time of use of ductile iron pipes?: When it comes to the service life of nodular cast iron, its maintenance is essential for its long service life. Then, the focus of the maintenance of ductile iron pipe is to pay special attention to, will affect the long-term use of ductile iron pipes, stable operation of socket, row, etc., we should make efforts to these aspects of the mouth without debris. Make sure that the rubber ring of the ductile iron pipe has been smashed with a rubber hammer, and it is not twisted or twisted, and it is uniformly stuck in the slot. Ductile iron pipe in the maintenance process, because of the pneumatic tube axis is buried into the ground, so in the face of a tilt angle of the time, we must be careful, if the resistance is too large, will not force the excavation, in order to prevent the distortion of the rubber ring.

Q:What pipe can be used to replace the cast iron pipe in the water supply? Thank you: Cast iron pipes (Cast, Iron, Pipe), cast cast pipe. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings. Labor intensity is small.

Q:Can ductile iron pipes be used for pressure surge applications?: Yes, ductile iron pipes can be used for pressure surge applications. Ductile iron pipes have excellent strength and durability, making them suitable for handling surge pressures caused by sudden changes in flow rates or water hammer events. They can withstand high internal pressures and have a high resistance to impact and fatigue. Additionally, ductile iron pipes have a smooth interior surface that allows for efficient flow of fluids, minimizing the potential for pressure surges. However, it is important to consider factors such as pipe size, wall thickness, and proper installation techniques to ensure the pipes can safely handle the specific pressure surge conditions in a given application. Consulting with a professional engineer or pipe manufacturer is recommended to determine the suitability of ductile iron pipes for pressure surge applications.

Q:What is the minimum pipe diameter of cast iron pipe?: Cast iron pipe: cast pipe made of cast iron. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings. Labor intensity is small.

Q:Can ductile iron pipe be used for hot water applications?: Yes, ductile iron pipe can be used for hot water applications. It has excellent heat resistance and can withstand high temperatures, making it suitable for conveying hot water in various plumbing systems.

Q:Are ductile iron pipes prone to leakage?: Ductile iron pipes are generally considered to be resistant to leakage. This type of pipe is known for its durability and strength, making it less prone to leaks compared to other materials like PVC or even cast iron pipes. Ductile iron pipes are designed to withstand high pressure and can withstand heavy loads, making them ideal for various applications such as water supply, sewage systems, and industrial pipelines. The unique properties of ductile iron, including its flexibility and ability to absorb vibrations and shocks, contribute to its resistance against leaks. Ductile iron pipes have a high tensile strength, which means they can handle the internal and external pressures exerted on them without cracking or breaking. Furthermore, ductile iron pipes have joints that are designed to be leak-proof. These joints are typically sealed with rubber gaskets and connected using various methods such as push-on joints or restrained joints with mechanical couplings. These joint designs ensure a secure and watertight connection, reducing the risk of leaks. However, like any other type of pipe, ductile iron pipes can still experience leaks under certain circumstances. Factors such as age, corrosion, poor installation, or ground movement can contribute to the development of leaks over time. Regular maintenance and inspections are important to identify and address any potential issues that may lead to leaks. Overall, while ductile iron pipes are generally resistant to leakage and known for their reliability, it is essential to ensure proper installation, regular maintenance, and timely repairs to maximize their longevity and prevent any potential leaks.

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