DUCTILE IRON PIPES C Class DN150

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:The role of chromium in nodular cast iron
In order to further understand the mechanism of chromium in ductile iron, the application of electronic scanning and other test means, from chrome crystal structure, crystallization, solidification, heat treatment transformation principle, further study on the mechanism of chromium in ductile iron.
Q:Luo what effect of ductile cast iron
It should be chromium, chromium is anti graphitization elements in ductile iron if the content for a long time, will hinder the graphitization of cast iron, the iron cementite microstructure (Fe3C) content increased, the chilling tendency of the cast iron increases, will make iron brittle, hard, affect the mechanical properties and processing properties of nodular cast iron.
Q:DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
In quality, the spheroidization of cast iron pipes is controlled to be 1-3 (spheroidization rate 80%), so the mechanical properties of the cast iron pipes, ductile iron pipes and finished product libraries can be better improved, with the nature of iron and the properties of steel.
Q:What effect does magnesium play in nodular cast iron?
Magnesium is played by spheroidizing.Nodular cast iron is added a certain amount of spheroidizing agent (magnesium or rare earth magnesium alloy) to the paste before casting, so that all or most of the carbon is spherical graphite and is distributed on the base.
Q:How much water seepage is allowed in the water pressure test for water hose DN300?
The main control parameters of ductile iron pipes are nominal diameter, working pressure, connection mode, etc.. Light, high, thin wall, pressure resistance, shock resistance, corrosion resistance, earthquake resistance and other properties. The flexible interface is used for the pipeline interface, and there is a certain elongation and deflection angle. He has the advantages of raw iron pipes and steel pipes, avoiding the defects of iron and steel.
Q:Ductile iron pipes lined with cement mortar in the water (living water, water in the 6.9-7.3) in the early pH, why pH increased? How to solve this problem?
1, because of the bone in mortar, such as silicate products, there will be silicification reaction, in addition, there is the reaction of limestone in lime.2, cement mortar lining cover coating, that is, spray some paint! Some questions four are unavoidable
Q:The design uses water supply ductile iron pipe, PE corrosion protection pipe, HDPE pipe, please ask that good? What's the price of the two?
PE pipe is hot melt connection (with thick wall smooth type, don't use the wavy), has the advantages of convenient connection, not affected by terrain, but should pay attention to cold and rain when try not to do, otherwise easily lead to cracks or Water Leakage interface touch interface. The disadvantage is not pressure, heavy machinery on the flat, but the problem is not, as long as the water does not leak, do not need to redo. Also, PE price volatility is relatively large, the size of the price difference is relatively large, a few more runs to ask the price.
Q:What are the requirements for the hydrostatic test of ductile iron pipes?
The hydraulic pressure test shall be carried out in the backfill before trying to allow the pressure after passing the backfill, backfill, the graded gravel fill to 300mm above the top of pipe, and then the soil backfill, backfill process by 200~300 tamped pipeline above 500mm within more than 500 can be used in artificial ramming, mechanical compaction. The degree of compaction shall not be less than 0.93.
Q:General cast iron prices now
Hubei, Suizhou, in 2010, normally 5000-7000 tons of iron, if required to join copper and other metals, the price is calculated. The price is very low, because the market price in Suizhou is the lowest in the whole country. Under normal circumstances, it should be 8000 tons a ton
Q:How much is the manual installation fee of ductile iron pipes from 100 to 150 per metre?
According to the various connection modes after the installation of artificial fee at =8.7~9.0 yuan (about /M this is pure artificial installation fee, no other costs to calculate, if packet labor costs and construction should be appropriately increased when installed).

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