• DUCTILE IRON PIPES C Class DN150 System 1
  • DUCTILE IRON PIPES C Class DN150 System 2
DUCTILE IRON PIPES C Class DN150

DUCTILE IRON PIPES C Class DN150

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:How are ductile iron pipes protected against internal corrosion?
Ductile iron pipes are protected against internal corrosion through a combination of various preventive measures. One of the primary methods is the application of a protective coating on the inner surface of the pipe. This coating acts as a barrier between the pipe and the transported fluid, preventing direct contact and minimizing the chances of corrosion. Another common method used is the application of a cement mortar lining. This lining further enhances the protective barrier, reducing the likelihood of corrosion even in aggressive environments. The cement mortar also provides a smooth surface, reducing friction and improving the flow of water or other fluids through the pipe. In addition to coatings and linings, ductile iron pipes are often designed with corrosion-resistant alloys or additives. These alloys, such as zinc or epoxy, are added during the manufacturing process and provide an extra layer of protection against internal corrosion. They act as sacrificial anodes, corroding over time to protect the underlying iron from degradation. Regular maintenance and inspection are also crucial in protecting ductile iron pipes against internal corrosion. Monitoring the condition of the protective coatings, identifying any signs of degradation or damage, and promptly addressing any issues are essential to ensure the long-term integrity of the pipes. Overall, a combination of protective coatings, cement mortar linings, corrosion-resistant alloys, and regular maintenance efforts work together to effectively protect ductile iron pipes against internal corrosion, extending their lifespan and ensuring the safe transportation of fluids.
Q:What is cast iron pipe, specification for cast iron pipe?
Ductile iron pipes are more expensive, but the production methods are different.
Q:Can ductile iron pipe be used for gas distribution systems?
Yes, ductile iron pipe can be used for gas distribution systems. Ductile iron pipes have proven to be reliable and durable, making them suitable for carrying natural gas and other gases in distribution systems. They have good corrosion resistance, high strength, and can withstand high pressure, making them a commonly used material in gas distribution infrastructure.
Q:Can ductile iron pipe be used for water treatment plants?
Yes, ductile iron pipe can be used for water treatment plants. Ductile iron pipe is a commonly used material in the water industry due to its strength, durability, and corrosion resistance. It is suitable for various applications, including transporting water in water treatment plants. Ductile iron pipe can withstand high pressure and is well-suited for underground installations. It also has excellent resistance to corrosion from water and chemicals commonly used in water treatment processes. Additionally, ductile iron pipe is easy to install and maintain, making it a preferred choice for water treatment plants. Overall, ductile iron pipe is a reliable and cost-effective option for water transport in water treatment plants.
Q:What are the specifications for the installation of water ball iron pipes?
Ductile cast iron pipe is characterized by mild, high, thin wall, pressure resistance, impact resistance, corrosion resistance, seismic resistance and other properties. The flexible interface is used for the pipeline interface, and there is a certain elongation and deflection angle. The utility model has the advantages of the raw iron pipe and the steel pipe material, and avoids the defects of iron and steel.
Q:What are the typical applications for ductile iron pipes?
Ductile iron pipes are commonly used in various applications due to their unique properties and advantages. Some of the typical applications for ductile iron pipes include: 1. Water Supply Systems: Ductile iron pipes are extensively used in water supply systems, including municipal water distribution networks, as they provide excellent resistance against corrosion and have high durability. They can withstand high pressure and offer long service life, making them ideal for transporting potable water. 2. Wastewater and Sewage Systems: Ductile iron pipes are also widely utilized in wastewater and sewage systems. They can handle the transportation of sewage and other wastewater effectively due to their strength and resistance to chemical corrosion. These pipes are commonly used in underground sewer lines, sewer force mains, and wastewater treatment plants. 3. Industrial Applications: Ductile iron pipes find applications in various industrial sectors. They are commonly used for transporting different types of fluids, such as chemicals, slurries, and abrasive substances. Their strength, toughness, and resistance to external loads make them suitable for industrial pipelines, including those in power plants, refineries, and mining operations. 4. Irrigation Systems: Ductile iron pipes are frequently employed in irrigation systems for agriculture, landscaping, and golf courses. These pipes can withstand high water pressure and provide a reliable solution for transporting water over long distances. Their corrosion resistance ensures water quality is maintained, and their durability reduces the need for frequent maintenance. 5. Fire Protection Systems: Ductile iron pipes are widely used in fire protection systems, including sprinkler systems and fire hydrants. Their strength and ability to withstand high pressure make them suitable for delivering water rapidly in case of fire emergencies. These pipes are also resistant to heat, making them a reliable choice for fire protection applications. In summary, ductile iron pipes are versatile and widely used in various applications, including water supply systems, wastewater and sewage systems, industrial pipelines, irrigation systems, and fire protection systems. Their durability, corrosion resistance, and ability to withstand high pressure make them a preferred choice for these applications.
Q:What is the expected deflection capability of ductile iron pipes?
The expected deflection capability of ductile iron pipes is typically around 2-5% of the pipe diameter, allowing them to withstand moderate levels of ground movement or settlement without experiencing significant structural damage.
Q:What are the typical joint restraint requirements for ductile iron pipes under pressure?
In order to meet the joint restraint requirements for ductile iron pipes under pressure, there are two common options available: mechanical joint restraints and restrained joint systems. These restraints are essential to prevent separation or pulling apart of the pipes caused by internal pressure. A mechanical joint restraint, which is widely used, involves a series of bolts and clamps that securely hold the pipes together. These restraints are applied at each joint of the ductile iron pipes to ensure a tight and secure connection. By providing axial restraint, they prevent the pipes from separating along the pipe axis. Another option is the restrained joint system, which offers both axial and angular restraint. This system includes a specially designed joint that consists of a gasket, a restraining gland, and a series of bolts or wedges. The gasket ensures a watertight seal, while the restraining gland and bolts/wedges restrain the pipe joints, preventing separation under pressure. The specific requirements for joint restraints may vary depending on factors such as the pipe's diameter, wall thickness, and operating conditions. To determine the appropriate joint restraint system for a specific application, it is crucial to consult the manufacturer's guidelines and industry standards. Furthermore, proper installation and maintenance of the joint restraints are essential to ensure their effectiveness and longevity in restraining the pipes.
Q:Are ductile iron pipes susceptible to external loading or pressure?
Yes, ductile iron pipes are susceptible to external loading or pressure. Like any other material, ductile iron pipes have a certain amount of strength and tolerance to withstand external forces. However, excessive external loading or pressure can cause deformation or failure of the pipes. It is important to ensure that ductile iron pipes are installed and supported properly to prevent any damage due to external loading. Additionally, the design and engineering of the pipeline system should take into consideration the anticipated external loading and pressure to ensure the pipes can effectively handle the expected conditions. Regular inspections and maintenance are also crucial to identify and address any issues related to external loading or pressure that may arise over time.
Q:How does the white iron appear in the case of ductile iron?
Casting cooling, surface and thin section at often produce white. White tissue hard and brittle, poor processing performance, easy peeling. So it is necessary to use the annealing (or normalizing) method to eliminate white tissue. The annealing process: heating to 2 DEG C 550950 ~ 5 h, then 500 to 550 DEG C Furnace cooling again followed by air cooling. During high temperature insulation, high travel cementite eutectic cementite decomposition of graphite and A in the subsequent two carburizing cooling process and eutectoid cementite decomposition, graphitization process. Due to the decomposition of cementite, resulting in the decrease in hardness, thereby improving machinability.Hope to help you.

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