DUCTILE IRON PIPES C Class DN1100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:What is the difference between a PE fire hose and a ductile iron pipe?
Galvanized steel pipe: divided into cold galvanized steel pipe, hot galvanized steel pipe, cold galvanized steel pipe has been banned, and the latter is also advocated by the state for the time being. In 60s and 70s, developed countries began to develop new types of pipes, and galvanized pipes were banned. China's Ministry of construction and other four ministries also issued a civilization, indeed from two, 000 years since the galvanized pipe as a water supply pipe, the New District cold water pipe has rarely used galvanized pipe, and some of the hot water pipe is galvanized pipe. Hot dip galvanized steel pipe is widely used in fire, power and highway.
Q:What are the differences between ductile cast iron pipes and centrifugal ductile iron pipes?
Small, thin pipe fittings are usually rolled or continuously cast, and large, thick pipes are usually centrifugally cast. Compared to sand casting, the tissue is compact and homogeneous.
Q:What does "K8" mean in ductile iron pipe grades?
In wall thickness, K is the standard for wall thickness. The smaller the figure, the thinner the wall thickness of the same specification.For example, the K7 wall thickness of K8 is less than K8, and the wall thickness of DN500 is less than K9
Q:What is the use of ductile iron?
As far as the tonnage is concerned, the automotive industry is the second largest producer of ductile iron castings, with the largest number of them. Ductile iron is used in three main parts of automobiles: (1) power source, engine parts; (2) power transmission of a gear train, gears and bushings; (3) vehicle suspension, brakes and steering gear. The power source is subjected to continuous change of the crankshaft bending, torsion and shear load, and in its service life, to one billion cycles of car design engineers early in the 19152 years that the processing method for magnesium found in four years later, immediately consider the possibility of using ductile iron. Almost all crankshafts of Ford motor are made of this material. Most gasoline engines in the world are fitted with ductile iron crankshafts instead of forged steel crankshafts, which are considered a typical example of value engineering.
Q:Will nodular cast iron pipes rust?
Although the wall has a long flow of water, but oxygen scarce, compared with the outer wall is not easy to corrosion, but there is cement lining is necessary.
Q:Why is the sound speed of nodular cast iron lowered after heat treatment?
This may be the material microstructure changes after heat treatment, is generally the pearlite content increased, the available change heat treatment and then check the corresponding microstructure and corresponding measuring sound velocity adjustment, such as annealing, normalizing etc..
Q:How do we handle the leaking of the ductile iron pipe?
If it is installed in the pipeline, test pressure leakage, glue can be repaired and then welded, usually with hoop.
Q:Usage of ductile iron pipe expander
Spheroidal graphite iron expander, also known as cast iron telescopic device, is a new type of pipe connector.
Q:What is cast iron pipe, specification for cast iron pipe?
Ductile iron pipes are more expensive, but the production methods are different.
Q:A tube is used only in ductile iron pipes, isn't it?
Compared with the PE pipe, from the installation time, ductile pipe PE pipe installation is simple and rapid, and after the installation of internal and external pressure bearing better tightness and corrosion resistance; from the point of view, ductile pipe sealing better after installation, but also can improve the corrosion resistance of corrosion protection through a variety of means; from the hydraulic performance, because ductile pipe specifications generally refers to the inner diameter of PE pipe diameter specifications generally refers to the same specifications, because under the condition of ductile pipe can achieve greater runoff; from the installation and maintenance cost, ductile pipe have more favorable price. The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. The inner wall of zinc spray, anti-corrosion materials such as cement mortar.

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