• ZYB Series Hydraulic Static Pile Driver  ZYB80 System 1
  • ZYB Series Hydraulic Static Pile Driver  ZYB80 System 2
  • ZYB Series Hydraulic Static Pile Driver  ZYB80 System 3
  • ZYB Series Hydraulic Static Pile Driver  ZYB80 System 4
ZYB Series Hydraulic Static Pile Driver  ZYB80

ZYB Series Hydraulic Static Pile Driver ZYB80

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10 unit/month

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Summary

Hydraulicstatic pile-pressing driver has already been widely applied in the precastpile construction of building foundation, bridge foundation,airport foundation,roadbed of railroads and trackless roads,because it can drive piles with rapid, no noise pollution ,no exhaust gaspollution and no mud pollution. Nowadays,many cities provide that it only allowed static pile-pressing driver to implement the pile foundation construction in the downtown,Hydraulicstatic pile-pressing driveris in process of replacement others traditional side-piling mechanism.

 

Since the beginning of 1990 year, the ZYB series hydraulic static pile-pressing driverwith 7 patents was succeeded in production by the Hydraulic Machine and Control Technology Research Institute of CSU which supports Changhe with its technology)。Today,ZYB series hydraulic static pile-pressing driverhas developed into the 13th generation “M” model, which can meet with the request of piling force from 80 to 1500 ton, the pile diameter is range from 300-1000mm,the square pile is range from 150-1000mm.Corresponding, the single pile loading ability reaches to 40~750 ton and is in the lead of international technology.

 

Main Performance

  1. It is the fastest pile-pressing driver in China and has a record of 1700m piling one day.

  2. It is the only pile-pressing driver in China which supporting cylinder is independent from supporting legs,consequently the supporting cylinder rod doesn’t need to endure horizontal force.

  3. It is the only pile-pressing driver in China whichdriving forces are directly transferred to the clamping jaw instead of clamping cylinder,so the service life of its clamping cylinder is increased more than several times .

  4.  It is the only pile-pressing driver in China which makes pile keep automatically parallel  with guiding rail and which four guiding rails are welded as a body in order to keep the four guiding rails parallel forever.

  5. It is the only pile-pressing driver in China which uses big oil-sucking-up pipe for oil sucking up and oil cooling.

  6. It is the only pile-pressing driver in China which uses alloy steel in body for large tonnage machine.

  7. It is the only pile-pressing driver in China which has a patent of accelerated pile-driving system .

  8. Optimal structure design according to theory of fatigue strength ensures the fatigue life longer than 15 years.

  9. Compared with other hydraulic static pile-pressing driver in China,the contact area between clamping jaw and pile increases over 1 time,The jaw-clamping pressure drop over 50% which can prevent pile from being damaged by clamping jaw for too much jaw-clamping pressure .

  10.  Compared with other hydraulic static pile-pressing driver in China,Changhe has reasonable special design of the clamping and pile-driving cylinder. Clamping cylinder effective working area is increased over 20% which ensures pile clamping reliable.

  11. Counterweight beam is on the outer side of the supporting leg cylinder,compared with counterweight beam inside of the supporting leg cylinder, the place for counterweight increase 40% and the max force born by body reduce 20%.

  12. ZYB series hydraulic static pile-pressing driver using pressure compensation type automatic variable pump  realizes constant power output, so there no working overflow power loss

  13. Special hydraulic pipeline and cooling system makes pile-pressing driver can work normally in any temperature.

  14. The close oil injecting and filtrating system makes oil injecting and filtering very convenient and be free from pollution.

  15. Compared with other hydraulic static pile-pressing driver in China,its rotary platform is about one meter longer,this can increase the steady of machine when the short-feet support the body.

  16. The structure of net-shaped rib in long feet and short feet guarantee that there are at least two rib in feet confront the pile head when feet stepped on Φ400 pile head ,the penetration-resisting ability is improved by about 40%.

  17. the crane of pile-pressing driver can hoist its long feet and short feet.

  18. Compared with others side piling mechanism, ZYB’s side piling system and body is a whole,this structure arises its strength and rigidity by 30%~50%

  19. Compared with other hydraulic static pile-pressing driver in China, the distance between ZYB’s side piling center and the nearest supporting leg reduces  by at least 50%。Under the same counterweight condition,ZYB side pile driving ability raises by at least 20%.

  20. Oil pump station is positioned within working range of crane. Compare with the oil pumps station positioned under operation cabin,the maintaining service time for oil pump station is reduce 80%

  21. Compared with bifid ball head gland and connection by bolt and tapped hole in ball head base used in other hydraulic static pile-pressing driver in China,ZYB use integral ball head gland and connection by bolt and nut。Firstly,it can avoid ball head jump from the ball head gland;Secondly,it can avoid  the damage of ball head’s tapped hole in ball head base, it needs spend 300 times cost to replace ball head base.

  22. compared with the whole Walking trolley with the axles and trolley carrier welded as a whole used in other hydraulic static pile-pressing driver in China,ZYB’s axles is movable from trolley carrier. If the axles is damaged,it need to only replace axles,rather than to spend 10 times cost to replace the whole trolley.

  23. Compared with others hydraulic static pile-pressing driver in China, 680 model and 800 model of ZYB’s pile-pressing driver is equipped 20 ton crane,the capacity of crane increase by 20%.

     

Patented Technology

1. The patented pile-clamping mechanism with function of clamping jaw automatic aligning and swing, make the position of clamping jaw adapt to different size and position of piles by itself, minimize damage to the piles. The pile-driving force is directly transfer to clamping jaw from the clamping box, in order to keep the pile clamping cylinder from being damaged by the pile-driving force.

    

2. The patented long-feet-moving mechanism directly driven by double carts prevents the lifting mechanism from easily being damaged by enduring double horizontal force.

 

 3. The patented cantilever articulatingmechanism has the rigidity and strength 30% higher than traditional plug-in cantilever, making the machine more stable to operate and more convenient to transport.

 

4. The patented lifting mechanism with protective sleeve(machine above 420t) or upside down(machine below 360t) prevents piston-rods of cylinders from enduring horizontal forces and consequently brings them longer operating life.

 

5. The patented multi-grad control of pile driving velocity doubles the piling speed..

 

6. The patented auto-replacement mechanism of traverse and rotary motion automatically keeps the rails of the short feet being parallel all the time and protects the machine from being damaged.

7. The patented pile-clamping mechanism with clamping cylinder axial driving and replacement of radial spring, makes 8 clamping jaw structure come true and more reliable. Every two basic tubular jaws drive one square jaw with a replacement of radial spring, aiming at clamping the square pile. The pile-driving force is directly transfer to clamping jaw from the clamping box, in order to keep the pile clamping cylinder from being damaged by the pile-driving force.

 

 

Application Case

                    

           ZYB120K-B Working in Singapore                                               ZYB120 Working in Indonesia

 

Transportation Show

                 

 

         

 

 ZYB80 Parameter

 

Max piling pressure(tf)

80

Max theory piling speed(m/min)

6.1

Piling stroke(m)

2

Grades of piling

2

Longitudinal shift (m)

2.0

Rise/down stroke(m)

1.1

Horizontal shift(m)

0.50

Max oil pressure of main machine(MPA)

20

Angle range(°)

14

Max side/ corner piling pressure(tf)

40

Max oil pressure of crane (MPA)

20

Min side pile space (mm)

600

Electrical motor power(KW)

30+11

Min corner pile space (mmxmm)

1200x1200

Fit round pile specification

Φ200

Fit square pile specification

F250-F150

Dimension of long boat(m×m)

6.5x0.65

Dimension of short boat(m×m)

1.9x2.0

Ground pressure ratio of long boat

9.5

Ground pressure ratio of short boat

10.5

Dimension of transportation (m x m x m)

7.15x2.2x2.8

Total weight of machine body (t)

42

Dimension of working condition (m x m)

7.15x4.0

Weight of side pile frame (t)

2

 

 

Q:Code for installation and operation of pile drivers
4. Check whether the voltage of the power supply meets the requirements.5, according to the daily maintenance project to each department lubrication, maintenance.Five, pile driver in the work safety precautions:1, when the piling machine work, there should be special command. The conductor and operator should check each other's signals before they work. Work closely together.2, at the start of the bell signal or other applications, notify the staff around to leave.3, hammer and pile cap, pile cap and column (or pile) plane to pad, a connecting bolt should be tightened, and should always check whether there is loose.4. The starting of the pile driver should be adjusted from low gear to high speed.5, the pile driver in the work should be closely observed on the control panel current, voltage instructions. If abnormal sound or other abnormal conditions are found, stop inspection immediately.6, always check the temperature of the bearing and the bearing cover screws is loosening, should strictly examine the eccentric block coupling screw loosening, prevent the occurrence of accidents.7, sink, column (or pile) prohibited to stand around.8, piling machine with water, mud suction sink, should contact in advance with the relevant personnel, and take care of each other at work.9, long pipe column or pile and the installation of pile cap, the staff must wear safety belts.10 、 in the process of sinking, it is strictly prohibited to do mechanical maintenance work.Six after the stop of the piling machine, the power shall be cut off immediately, and the pile driver and motor shall be inspected and maintained.Seven, piling machine long-term disabled, should be kept in storage, the motor should be good moisture-proof protection, the control panel of the instrument, should be removed, storage, storage.
Q:How much is a pile driver for a building?
The pile foundation of high-rise building usually adopts precast pipe pile and seldom uses cast-in-place pile. The precast pipe pile is mostly driven by diesel hammer pile machine (in particular, the use of static pressure pile machine).Diesel hammer pile machine imports (mostly self-propelled) and domestic two categories, according to pile hammer points from 1T to 8T range; the corresponding price is very different, domestic about 40-80. Imports of more than one million.
Q:How many meters can a small pile driver reach?
1.2 meters in diameter, wylong machinery had sold a small machine
Q:What are the general safety hazards of temporary power and piling machines in the construction site?
3, the night construction should be safe and meet the lighting, lighting equipment and components should be consistent with the quality of the current national mandatory standards, not allowed to use insulation aging or damaged appliances and devices. In the event of a sudden power failure, the staff needs to evacuate the working place in time, it is necessary to install emergency lighting equipment with its own power supply.4, mobile power tools, hand-held power tools should be maintained before use, grounding, and the use of safety voltage. Electric tool load line should select type of weather resistant rubber sheathed copper cable and any joint. When using hand-held power tools, it is necessary to wear and wear protective clothing according to the rules.5, the use of self generating units, there should be special management.
Q:is it a good comment or a bad review? What does a pile driver mean? Good, bad?
Bulldozers and pile drivers are the English translation of a new framework introduced by AMD two years ago and last year. The original name is "Bulldozer architecture". Literally, it means "bulldozer". Piling machine is the second generation of bulldozer, and also literal translation. It has nothing to do with good or bad.There's nothing wrong with the power consumption of the bulldozer architecture, so it's easy to have bad associations with the bulldozer, and nothing else.The performance of bulldozer is equivalent to the core I3 series processors core I5 to this level.
Q:Is the lever of the pile driver fast?
Hello Wylong machinery machine lock rod piling machine for sure rod much faster.
Q:Such as the title... Phenomenon: quiet with a sound to length, rises again, continuous... Better knowledge about this point for more,...
This is a hammer driven pile driver that uses diesel fuel to ignite, hammer upward, then drop free, and pile the pile by gravity. Generally used for concrete precast pile and steel pipe pile and so on.
Q:What kind of pile driver, rotary drilling machine can drill under medium weathering rock layer?
The Xugong power head, wylong machinery mechanical lock rod rotary drilling rig Yuchai engine and can be weathered rock and sediment layer in the layer below, backfill soil drilling construction
Q:I want to learn construction piling machine, rely on it to earn money, the future to marry the daughter-in-law pension!
Test piling permit can be trained by way of evidence, I have worked over these special operations personnel, piling a lot of points, see you want to learn that, 1. diesel hammer pile, 2. static pressure pile,.3 punching pile, 4. rotary pile,.5 drilling brick, and so on.
Q:HD50 cylinder type diesel hammer, HD62 hammer, HD80 hammer, walking pile driver, crawler type pile driver
Crawler type piling machine is a crawler pile frame supporting tube type diesel hammer general "crawler piling machine" or "Caterpillar diesel hammer" or "Caterpillar diesel hammer"; "HD" should be the product number Guangdong Liyuan cylinder diesel pile hammer

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