Low Creep Fireclay Bricks for Hot Blast Stove

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2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Low Creep Fireclay Bricks for Hot Blast Stove

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Low Creep Fireclay Bricks for Hot Blast Stove

 

 


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Q:Would you please tell me how to use the simple method to identify shale brick, clay brick?
Is the shale as raw material for high temperature baked bricks using shale and coal gangue, clay brick not dense surface, general clay brick for load-bearing structure, relatively thick, single shape; shale brick shapes, shapes with holes, in non bearing structure.
Q:How to prevent the refractory bricks from burning to crack?
There is just allowed a little moisture contained in adobe.
Q:What are the properties of clay bricks?
The clay brick belongs to weak acid refractory. Because of the fluctuation of chemical composition, the production method is different, and the difference of sintering temperature makes the properties of clay brick change greatly. Ordinary clay bricks are divided into (NZ) 1, 40, (NZ) 1, 35, (NZ) 1, 30, three trademarks on the basis of the amount of Al2O3 content in the components.
Q:Why can't build refractory brick behind the skew block?
refractory is heat expansion and cold contraction, it is also called refractory brick, can resist high temperature up to 580-770 degrees. Mainly used for the smelting furnace. faint yellow or brown, when it is high temperature, it will squeeze toward the center. Refractory material made of refractory clay or other refractory raw materials. the shortened form of fefractory brick is brick. vault will be extrusion deformation. Refractory material with a certain shape and size
Q:How to adjust the temperature in the 160 meter tunnel kiln?
Tunnel kiln can be attemperated by burning products, this will not affect the firing of different products, and can burn back processing products.
Q:Where the refractory bricks rider bricks that are used for building arch and vault should be put?
Arch and vault shall be built simultaneously from both sides of the arch of the foot to the center of symmetry, when masonry, inverting concentric reducer of arch brick is prohibited; the lock should be driven into the brick arch from the side, if the last rider brick can't be driven from the side, you can process the first 1-2 brick to make the size of the lock and the lock buckle equal, and then drive suitable rider brick from top, and use steel plate to jam-pack the side; dismantling arch tire must be performed after all rider bricks are driven and lock brick arch foot ditch masonry is completed and the final tightening nut for skeleton retractor rear.
Q:What is the role of refractory brick, whether is there any books to introduce refractory bricks
Just as its name implies it is a fire burning, making stove is very good
Q:Can someone tell me the refractory brick in the boiler mixed with what material to build the wall, and what proportion?
Go to the refractory factory to buy some refractory clay that has the same texture of refractory bricks, the general boiler use clay refractory mortar.
Q:Classification of refractory bricks
Q:is it correct that the higher the refractoriness is, the better refractory bricks are?
Does not necessarily, it has a great relationship with the compression and bending and corrosion resistance.

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