• Low Carbon Steel Fiber System 1
  • Low Carbon Steel Fiber System 2
  • Low Carbon Steel Fiber System 3
Low Carbon Steel Fiber

Low Carbon Steel Fiber

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Low Carbon Steel Fiber


CNBM low carbon steel fiber is used as a replacement for traditional  reinforcement in various concrete  applications  such  as:  slab-on-ground, precast and shotcrete. With CNBM carbon steel fibers you can limit micro-cracking,  expect  excellent concrete strength and lower costs.


Excellent for major flooring projects, precast, shotcrete, highways, airports, and bridge decks. Straight, Continuously Deformed and End Deformed Design. For matchless purity, uniformity, performance and price, no one beats the CNBM product line!

Production:
A low carbon, cold rolled sheet steel is used to produce CNBM  product for concrete applications.  This steel has ultimate  tensile strengths from 50 to 120 ksi (345 to 828 MPa) and has sufficient ductility actually to permit 180° bends without rupture. Various stainless steel grades are used for the reinforcement of refractory concretes. Information on these grades for high-temperature applications is available upon request. CNBM low carbon steel fiber  has more reinforcing elements per pound of product than any of its competitors. There are nominally 21,000 3/4" and 16,000 1" straight fibers per pound, as well as 9,000 1" (254mm) deformed fibers per pound.

Catastrophic failure of concrete is virtually eliminated because the fibers continue supporting the load after cracking occurs. And while measured rates of improvement vary, CNBM reinforced concrete exhibits higher post-crack flexural strength, better crack resistance, improved fatigue strength, higher resistance to spalling, and higher first-crack strength. Figure 2 shows concrete flexural strengths when reinforced at various fiber proportions. Additionally, CNBM deformed fibers provide a positive mechanical bond within the concrete matrix to resist pull-out.

When CNBM fibers  are added to mortar, Portland cement concrete or refractory concrete,  the flexural strength  of the  composite  is increased from 25% to 100% -depending on the proportion of fibers added and the  mix  design. CNBM  technology actually transforms a brittle material into a more ductile one.

Sizes:
CNBM low carbon steel fibers are available in lengths from 0.50" (13mm) to 2.0"  (50mm) and aspect ratios  between 40 and 60.  The fibers are manufactured either straight or deformed, and conform to ASTM A-820.


Mechanical Properties

SFRC-0

SFRC-1.0

SFRC-1.5

SFRC-2.0

Compressive strength Compressive strength(MPn)

43.6

49.8

51.2

55.3

100%

114.20%

117.40%

126.80%

Chop adn tension strength(MPn)

3.74

4.89

5.7

6.58

100%

129.90%

152.40%

175.90%

Bending strength with initial cracks(MPn)

5.18

6.98

7.78

8.94

100%

134.70%

150.20%

172.60%

Max.anti-deformation(MPa)

5.6

9.4

10.7

13.9

100%

167.80%

191.10%

248.20%

Toughness with initial cracks(Nmm)

185.2

394.1

832.1

1161.1

100%

212.80%

449.30%

627.00%

Application in projects

Project Type

Length(mm)

Diameter(equilavent diameter mm)

Length/Diameter

Ordinarily laid steel fiber concrete

20-60

0.3-0.9

30-80

Steel fiber injected concrete

20-35

0.3-0.8

30-80

Steel fiber concrete with earthquake resistant frame joints

35-60

0.3-0.9

50-80

Steel fiber concrete railway sleeper

30-35

0.3-0.6

50-70

Laminated steel fiber concrete complex road surface

30-120

0.3-1.2

60-100


Recommendations for construction technology
1.Grade of cement should be not less than NO.425 and the ratio of water and mortar should not be more than 0.5.

2.The length of coarse material particles should not exceed 2/3 of that of steel fiber.

3.The mass of the steel fiber in steel fiber concrete should not be less than 0.5% and normally it is to be selected between 0.5%-2.0%.

4.Sea water and sea sand shall not be used for making blocking steel fiber concrete and then addition of chlorate is strictly prohibited.

5.Inaddition, other materials to be used together for steel fiber concreate shall be in accordance with the specifications of the existing standards in relation to reinforced concrete.

6.The viscosity of steel fiber concrete can be determined based on the requirements of normal engineering projects for common concrete. The value of its subside can be 200mm less than common concrete and its viscosity is the same as common concrete.

7.If there is no base material under the surface layer and the bottom layer for the shrinking seams as flat seams and if it is in accordance with the following conditions, then:

1.The thicknessof the surface layer and the bottom layer before the reduction is less than 130mm:2.The  thickness of the reinforced base layer is more thant that of the bottom layer,then the thickness can time the reduction coefficient 0.75,but not more than 50mm.

Requirements for loading of materials
1.Steel fiber and other coarse materials are first put into a mixer and stirred for 30 seconds so that steel fiber shall be dispersed in the gravels to avoid agglomeration.

2.Sand and concrete is then put into a mixer for 30 second of dry stirring.

3.Water is then added into the rotating mixer with about 3 minutes of further stirring.

Packing of products:
The packing can be either in paper cartons in an orderly manner or paper bags in an optional way based on customers’ requirement. The first is with a small volume and it is not easy to agglomerate and so it can be used by adding it directly into other materials thus reducing the cost of equipment and transportation for customers.


Q: How is steel used in the production of medical devices and equipment?
Steel is used in the production of medical devices and equipment due to its exceptional strength, durability, and corrosion resistance properties. It is commonly used to manufacture surgical instruments, implants, prosthetics, and various surgical and diagnostic equipment. The high strength of steel allows for precise and reliable performance, while its resistance to corrosion ensures longevity and sterility of medical tools in demanding healthcare environments.
Q: What are the different types of steel fencing and barriers available?
There are various types of steel fencing and barriers available, including chain link fences, wrought iron fences, steel picket fences, steel mesh fences, and steel bollards. Each type offers unique features and benefits, catering to different security and aesthetic requirements.
Q: What are the uses of steel grating in safety platforms?
Steel grating is commonly used in safety platforms for various purposes. Firstly, it provides a sturdy and durable surface that can withstand heavy loads, ensuring the safety of workers or individuals standing or walking on the platform. Additionally, the open design of steel grating allows for efficient drainage of liquids, preventing the accumulation of water or other substances that could cause slipping hazards. Moreover, the anti-slip properties of steel grating enhance traction and reduce the risk of accidents. Overall, steel grating is essential in safety platforms as it offers strength, drainage capabilities, and slip resistance, ensuring a secure and safe environment.
Q: What are the different types of steel beams?
There are several different types of steel beams, including I-beams, H-beams, W-beams, and C-beams. Each type has a unique shape and serves different purposes in construction and engineering projects.
Q: How is steel used in the production of industrial valves?
Steel is commonly used in the production of industrial valves due to its durability, strength, and resistance to corrosion. It is used to manufacture valve bodies, stems, and other critical components, ensuring reliability and longevity in various industrial applications.
Q: What are the potential health hazards associated with working with steel products?
Some potential health hazards associated with working with steel products include exposure to toxic fumes and dust, which can lead to respiratory problems such as asthma or lung cancer. The high noise levels in steel manufacturing can also pose a risk to hearing health. Additionally, there is a risk of physical injuries from handling heavy steel objects or operating machinery.
Q: How is steel used in the production of oil and gas pipelines?
Steel is commonly used in the production of oil and gas pipelines due to its strength, durability, and resistance to corrosion. It is used to construct the main body of the pipeline, providing a secure and reliable means of transporting oil and gas over long distances. Additionally, steel pipes are able to withstand high pressures and extreme temperatures, making them suitable for the demanding conditions of the oil and gas industry.
Q: What are the different types of steel doors and windows?
There are several types of steel doors and windows available in the market, including hollow metal doors, steel-framed windows, fire-rated doors, bulletproof doors, and security doors.
Q: What are the safety precautions to be followed when handling steel products?
When handling steel products, it is important to follow several safety precautions to ensure the well-being of individuals. Firstly, wearing personal protective equipment (PPE) such as gloves, safety glasses, and steel-toed boots is crucial to protect against cuts, abrasions, and impacts. Additionally, it is essential to use proper lifting techniques and equipment to avoid strains or injuries. Maintaining a clean and organized work area helps prevent slips, trips, and falls. Furthermore, handling sharp or jagged edged steel with care and using appropriate tools for cutting or shaping minimizes the risk of cuts or punctures. Lastly, it is advised to be cautious of heavy loads and ensure proper equipment is used for lifting and transporting steel products.
Q: How is steel tubing used in the production of furniture?
Steel tubing is commonly used in the production of furniture to provide structural support and stability. It is often used for the frames of chairs, tables, and other pieces of furniture to ensure durability and longevity. Steel tubing also allows for versatile designs and can be bent or molded into various shapes to meet the desired aesthetic and functional requirements of the furniture.

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