• Hot rolled wire rod System 1
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Hot rolled wire rod

Hot rolled wire rod

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Also called wire rod, steel wire rod (s), small diameter steel usually refers to adisk. Wire diameters in the range 5-19 mm (usually 6-9 mm), the lower limit is the minimum size of hot rolled steel sections. The diameter of the round steelwire rod is relatively small, commodity form is rolled into plate supply, at the site of common have diameters of 6, 8, 10, 12 mm, low carbon steel are,generally not used for main reinforcement of reinforced concrete structure,much used for steel sleeve, and a small diameter for the brick reinforcedmasonry structure in the "". Many varieties of wire rod. Low carbon steel wire rod steel wire rod in the commonly known as cords, in high carbon steel wire,hard line. Blank wire rod are used mainly for drawing, but also can be directlyused as building materials and processed into mechanical parts. Stainless steel wire rod used in the manufacture of stainless steel wire, stainless steelspring wire, stainless steel wire and stainless steel wire rope forging steel wire.With the advances in production technology, has been the emergence of a square,

Hexagon, fan and other special-shaped section wire rod; the upper limit of the diameter has been expanded to 38 mm; disc weight from the original 40-60 kghas increased to 3000 kg. Due to the development of new heat treatment process after rolling, the iron oxide scale on wire rod surface obviouslythinning, organizational performance is greatly improved. Wire rod needs to use the bar straightening machine straightening feeding before use, but alsothe removal of oxides in the machine, but also in the bending tensilerepeatedly, a certain increase strength. Small site without straightening machine, windlass straightened wire rod used, if it is a direct pull is not desirable, easy to produce plastic deformation is too large, should end with ahammer to control the tension pulley.

Commonly used wire line production.

A, through the step by step the billet heating furnace heated to above 1100 degrees Celsius;

Two, heating the billet, after high pressure water descaling;

Three, into the roughing mill rolling, roughing mill for the strip plant;

Four, after roughing rolled piece into the water for cooling, in order to control its internal microstructure;

Five, leave water cooling period after entering the mill and finishing mill for further rolling;

Sixth, after finishing the shape of rolled piece formed by spinning machine spit out volume;

Seven, volume of wire forward cooled in the air cooling section;

Eight, at the end of the air cooling section, wire rod by coil unit into drum shape;

After nine, with drum shape of baling wire into the baling machine;

Ten, into the shipping department.

use

Wire is mainly used as the reinforcement of reinforced concrete and welding structure or reprocessed raw material (such as drawing, nail, etc.). According to the steel distribution directory, mild steel wire including ordinary hot-rolled wire rod, welding rod, blasting line with wire rod, conditioning threaded rod, high quality wire rod. USES a wide range of mild steel wire rod is mainly ordinary hot-rolled wire rod, also known as the common wire, it is composed of Q195, Q215, Q235 plain carbon steel hot rolling and nominal diameter 5.5 14.0 mm, rolling into each coil weight in 100-200 kg, now with no twist on the high speed wire mill rolling and control cooling after rolling, a diameter of 5.5 22.0 mm the grail weighing up to 2500 kg. Ordinary wire is mainly used for construction, wire drawing, packaging, welding rod and produce bolts, nuts, rivets, etc. High quality wire, only supply high quality carbon structural steel hot rolled wire rod. Such as ML08AL, 08 f, 10 b21, 35 mn, mn, 65, 75, 50 mn, etc. Used as the material of steel wire and other metal products and other structures, and other high-quality steel rolling of wire rod. More than 8 mm on high quality material, 8 mm below listed in metal products.

The dosage of wire rod is one of the large steel varieties. After rolling can be directly used in the reinforcement of reinforced concrete and the welding structure, and also can be used by the reprocessing. For example, by drawing into all kinds of wire, which are then rewinded into wire and twist wire rope, woven winding and heat treatment as a spring; The heat into the rivet and cold forging, cold forging and rolling as bolts, screws, etc.; Through cutting into heat treatment machine parts or tools.

Is the world's largest producer of wire rod in China, the annual output more than a third of total world production, wire is also China's second largest steel products, in the proportion of domestic steel production has been higher, 2007 domestic wire rod production accounts for 14.2% of the proportion of the total steel production in China. In recent years, domestic wire rod production base and the domestic crude steel production growth speed, almost remain at around 20%, growth slowed in 2007, down to 13.8%, the total is relatively nearly doubled in 2003. From import and export of wire rod, wire for a long time has been a main steel products export in our country, also is our country has maintained a net export status of steel varieties, especially the special rapid export growth in recent years. In 2007 China's exports of 6.238 million tons wire, year-on-year increase of 684000 tons, up 12.3%; Import 614000 tons, 91000 tons less than a year. From domestic consumption, wire wire application in the field of architecture is more, since 2000, driven by the domestic investment demand situation, domestic wire rod consumption has been maintained a fast growth.

Wire with deeper purpose: in many areas is one of the most widely in the IT industry.

Non-ferrous wire is widely used now.




Q:How is steel wire rod used in the production of wire mesh for acoustic panels?
Steel wire rod is used in the production of wire mesh for acoustic panels as it serves as the primary material for creating the mesh structure. The wire rod is typically drawn through a series of dies to obtain the desired diameter and then woven or welded together to form the wire mesh. This mesh provides the necessary support and stability to the acoustic panels, allowing sound waves to pass through while reducing noise and enhancing sound absorption.
Q:How is steel wire rod used in the production of wire for mesh filters?
Steel wire rod is used as the primary raw material in the production of wire for mesh filters. The wire rod is first drawn through a series of dies to reduce its diameter and increase its length. This process, known as wire drawing, results in a thinner and longer wire that is then woven or welded to create the mesh filter. The high strength and durability of steel wire rod make it an ideal material for manufacturing wire mesh filters, as it provides excellent filtration capabilities and can withstand harsh conditions.
Q:How is steel wire rod used in the manufacturing of razor wire?
Steel wire rod is an essential component in the manufacturing of razor wire as it serves as the base material for creating the sharp and pointed blades. The wire rod is first drawn through various dies to reduce its diameter and increase its strength. Then, it is cut into individual lengths and sharpened to form the razor-like edges. These sharp wire rods are then tightly twisted and interlinked to create the distinctive and effective barrier known as razor wire.
Q:How are steel wire rods used in the manufacturing of wire brushes for cleaning purposes?
Wire brushes for cleaning purposes require steel wire rods as an essential component. These rods are typically crafted from high-quality steel, renowned for its strength, durability, and flexibility. To produce wire brushes, the steel wire rods undergo a series of procedures. Initially, the wire rods are carefully chosen based on their composition and tensile strength. Next, they are fed through a wire drawing machine, which reduces their diameter and elongates their length. This process allows for the creation of slender and lengthy wires, perfect for brush bristles. Once the wires are drawn, they are straightened and cut to the desired length, which may vary depending on the brush type. The straightened wires are then either inserted into a metal ferrule or twisted together to form a bundle, depending on the brush design. The wire bristles are subsequently affixed to a handle or base, which can be crafted from wood, plastic, or metal. This assembly procedure can be performed manually or with the assistance of specialized machinery. The bristles are securely fastened to prevent them from coming loose during use. Steel wire rods are favored for manufacturing wire brushes due to their outstanding cleaning properties. The strength and flexibility of steel enable the bristles to effectively eliminate dirt, grime, and debris from various surfaces. They are suitable for use on a wide range of materials, including metal, wood, and concrete. Wire brushes made from steel wire rods are commonly employed for cleaning tasks such as rust removal, paint stripping, and corrosion elimination from surfaces. They are also utilized in preparing surfaces for painting or welding, cleaning welding joints, and scrubbing hard-to-reach areas. These brushes find applications in industries like automotive, manufacturing, construction, and maintenance. To summarize, steel wire rods are vital in the production of wire brushes for cleaning purposes. Their strength, durability, and flexibility make them ideal for crafting efficient and dependable cleaning tools. Whether it involves rust removal, weld cleaning, or surface scrubbing, wire brushes made from steel wire rods are indispensable in numerous industries and households.
Q:How is steel wire rod used in the manufacturing of automotive seat frames?
Steel wire rod is commonly used in the manufacturing of automotive seat frames due to its high strength and durability properties. The steel wire rod is typically formed into different shapes and sizes to create the framework for automotive seats. These seat frames provide structural support and stability to the seats, ensuring they can withstand the weight and movements of passengers. The steel wire rod is first processed through various manufacturing techniques such as hot rolling, cold drawing, and heat treatment to achieve the desired mechanical properties. This process ensures that the steel wire rod has the necessary strength and flexibility to withstand the constant stress and load-bearing requirements of automotive seat frames. Once the steel wire rod is prepared, it is then bent and shaped into the required form using specialized machinery. This allows manufacturers to create different seat frame designs that meet the specific requirements of different vehicle models. The steel wire rod is often welded or joined together at specific points to form a sturdy and stable seat frame structure. The use of steel wire rod in automotive seat frames offers several advantages. Firstly, steel is known for its high strength-to-weight ratio, making it an ideal material for supporting heavy loads without adding excessive weight to the vehicle. Additionally, steel wire rod has excellent corrosion resistance properties, ensuring that seat frames remain durable and long-lasting even in harsh environmental conditions. Moreover, steel wire rod provides flexibility in design and customization. Manufacturers can easily modify the shape and size of the seat frames to accommodate various seat configurations and ergonomic requirements. This allows for the production of comfortable and safe seating options for passengers. In summary, steel wire rod is essential in the manufacturing of automotive seat frames due to its strength, durability, and customization capabilities. It provides the necessary structural support and stability to ensure the safety and comfort of vehicle occupants.
Q:How is steel wire rod classified based on its surface condition?
Steel wire rod can be classified based on its surface condition into three main categories: 1) bright or untreated surface, 2) coated or galvanized surface, and 3) coated and drawn surface. 1) Bright or untreated surface: This refers to steel wire rod that has not undergone any surface treatment or coating. It has a clean and smooth surface, free from any contaminants or oxidation. Bright steel wire rod is commonly used in applications where a clean appearance or high conductivity is required, such as in the manufacturing of electrical wires, cables, and springs. 2) Coated or galvanized surface: Steel wire rod with a coated surface has been treated with a protective layer, typically through galvanization or coating with zinc, to enhance its corrosion resistance. This coating acts as a barrier against moisture and other corrosive elements, making the wire rod suitable for outdoor applications or environments with high humidity or exposure to chemicals. Coated steel wire rod is commonly used in construction, fencing, and automotive industries. 3) Coated and drawn surface: This refers to steel wire rod that has undergone both a coating and a drawing process. The coating is applied to the wire rod before it is drawn through a series of dies to reduce its diameter and increase its tensile strength. This process results in a smooth and uniform surface, with improved mechanical properties. Coated and drawn steel wire rod is commonly used in high-strength wire applications, such as wire ropes, tire reinforcement, and suspension springs. In summary, the classification of steel wire rod based on its surface condition helps to determine its suitability for different applications, taking into account factors such as corrosion resistance, conductivity, appearance, and mechanical properties.
Q:What are the common quality control measures for steel wire rod?
Some common quality control measures for steel wire rod include dimensional inspections to ensure the proper diameter and length, visual inspections to identify surface defects or abnormalities, mechanical testing to assess the strength and performance characteristics, chemical composition analysis to verify the alloy composition, and non-destructive testing methods such as ultrasonic testing or magnetic particle inspection to detect any internal flaws or defects.
Q:How is steel wire rod stored and transported?
Steel wire rod is typically stored in warehouses or storage yards, organized in neat piles or coils. It is transported using various methods such as trucks, trains, or shipping containers, depending on the distance and destination. It is important to handle and transport steel wire rod with care to prevent damage and ensure its quality.
Q:How is steel wire rod used in the manufacturing of wire forms for solar panels?
Steel wire rod is used in the manufacturing of wire forms for solar panels as it serves as the base material for creating the intricate shapes and structures required. Using steel wire rod, manufacturers can bend, shape, and weld the wire to create the framework and support structures for the solar panels. This ensures durability and strength, allowing the panels to withstand various environmental conditions and securely hold the photovoltaic cells in place.
Q:What are the common industry standards for steel wire rod professionals?
The common industry standards for steel wire rod professionals include adherence to national or international specifications such as ASTM, DIN, or JIS, compliance with quality control measures like ISO 9001, and knowledge of industry best practices and safety protocols.

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