DUCTILE IRON PIPE C Class DN100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:What is the disadvantage of nodular cast iron in excess of silicon?
Excessive silicon control results in the formation of nodular graphite in large cross section ductile iron and reduces the mechanical properties of castings.
Q:Can the sealing ring of ductile iron pipe be reused?
The sealing ring is hard to install and take off. I have been in this line for six years. I haven't seen it removed. The rubber ring itself is not expensive. It is not necessary to reuse it.
Q:What is the ductile cast iron pipe
Cast iron pipe is called a coiled pipe, one is the mouth, and the other is the flange. It is often used in the joint of the cast iron pipe valve, and is often used in conjunction with the second pipe (plug pipe coil)
Q:What are the differences between ductile cast iron pipes and centrifugal ductile iron pipes?
Small, thin pipe fittings are usually rolled or continuously cast, and large, thick pipes are usually centrifugally cast. Compared to sand casting, the tissue is compact and homogeneous.
Q:Ductile iron pipe connection mode
Main points of installation: (1) clean the pipe mouth: clean all the sundries in the mouth. Second, clean aprons, aprons on the adhesive material on the apron: clean up, put the ring bending "plum blossom" or "8" shaped into a socket groove, and hand along the entire ring press again, or with a rubber hammer, to ensure that each part of the warping apron is not twisted, evenly the card in the slot.
Q:The design uses water supply ductile iron pipe, PE corrosion protection pipe, HDPE pipe, please ask that good? What's the price of the two?
PE pipe is hot melt connection (with thick wall smooth type, don't use the wavy), has the advantages of convenient connection, not affected by terrain, but should pay attention to cold and rain when try not to do, otherwise easily lead to cracks or Water Leakage interface touch interface. The disadvantage is not pressure, heavy machinery on the flat, but the problem is not, as long as the water does not leak, do not need to redo. Also, PE price volatility is relatively large, the size of the price difference is relatively large, a few more runs to ask the price.
Q:How many degrees can the ductile iron pipe be each?
Minimum tensile strength: 420/Mpa, minimum yield strength: 300/Mpa, minimum elongation 7%.
Q:DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
Ductile iron pipe is a kind of cast iron pipe.
Q:The plug connection DN800 ductile iron pipe has been installed. "Shall I think so?"
The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. Perform standard [span]GB/T13295-2003 ISO2531/2003
Q:QT400-10 nodular cast iron requires hardness of HRC47~51. Why can't quench hardness be reached?
QT400-10 shall ensure sufficient pearlite in the casting state, at least half of the pearlite. This is done with the temperature, time, and water. But if it is big, the heart hardness will not go up.

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