• Alumuna Hollow Ball Brick System 1
Alumuna Hollow Ball Brick

Alumuna Hollow Ball Brick

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Specifications

1. High temperature resistance.
2. Good thermal insulation.
3. Professional manufacturer.

Alumina hollow ball brick, Alumina bubble brick , Alumina hollow sphere brick , Hollow alumina sphere bricks  

Alumina hollow ball brick used the alumina hollow ball,corundum powder,and calcined powders mixed at definite proportion as raw material. After mixing, drying, forming, firing at high temperature shuttle kiln made.

Physical and chemical index:

Item

ZYL-84

ZYL-90

ZYA-1.2

ZYA-1.5

ZYA-1.7

Al2O3 %

84

90

98.5

98.5

98.5

Fe2O3 %

0.8

0.5

0.3

0.3

0.3

SiO2 %

15

9

1.0

1.0

1.0

Bulk density, g/m3,

1.5

1.5

1.2

1.5

1.7

Porosity,%,

58

60

62

60

58

CCS,Mpa,

16

15

3

12

15

Thermal conductivity, 1000°C,( W/m.k )

1.2

1.15

0.95

1.05

1.15

0.1Mpa RUL,°C  

1650

1700

1700

1700

1700

Refractoriness,°C  

1800

1800

1800

1800

1800

Characteristic:

1. High temperature resistance.

2. Low thermal conductivity.

3. Good thermal insulation.

4. High strength.

5. Can direct contact with flame.

6. Good chemical stability (acid-base erosion resistance ).

7. Low bulk density (lighter than the same kind of material ,thin kiln wall, low cost ) .

Q:How do insulating fire bricks help reduce emissions from heating equipment?
The role played by insulating fire bricks in reducing emissions from heating equipment is significant. This is because they improve the system's overall energy efficiency. These bricks are specifically designed with low thermal conductivity, which allows them to insulate heat effectively and prevent heat loss. When incorporated into heating equipment like furnaces or boilers, insulating fire bricks help retain heat within the system. This enables the equipment to reach and maintain higher temperatures more efficiently. As a result, fuel consumption is reduced since less energy is needed to achieve the desired heating levels. By decreasing fuel consumption, insulating fire bricks indirectly contribute to emission reduction. Burning less fuel to generate the same amount of heat leads to a corresponding decrease in the release of greenhouse gases and other pollutants into the atmosphere. This contribution is particularly important in the context of fossil fuel-based heating systems, which are major sources of carbon dioxide emissions and air pollution. Additionally, the use of insulating fire bricks can improve combustion efficiency. The higher temperatures attained and sustained within the heating equipment enhance the combustion process, ensuring a more thorough and cleaner burn. This helps minimize the production of harmful by-products like carbon monoxide and nitrogen oxides, which not only harm the environment but also pose health risks to humans. In conclusion, insulating fire bricks play a crucial role in reducing emissions from heating equipment by enhancing energy efficiency, reducing fuel consumption, and promoting cleaner combustion. By enhancing the overall performance of heating systems, these bricks contribute to a more sustainable and environmentally friendly approach to heating.
Q:How much is a thermal brick?
Insulation brick prices also have a great relationship with the material and workmanship, such as clay brick price is much lower than high alumina brick, mullite and corundum brick prices will be higher.
Q:Are insulating fire bricks environmentally friendly?
Insulating fire bricks can be considered environmentally friendly to a certain extent. These bricks are made from natural materials such as clay, shale, and other minerals, which are abundant and readily available. This means that they do not contribute to the depletion of natural resources. Additionally, insulating fire bricks are designed to have low thermal conductivity, which helps in reducing energy consumption. By using these bricks, buildings can be better insulated, resulting in lower heating and cooling requirements and subsequently reducing greenhouse gas emissions. However, the manufacturing process of insulating fire bricks does have some environmental impacts. The firing process requires high temperatures, which can contribute to air pollution and greenhouse gas emissions. Furthermore, the extraction of raw materials for these bricks may involve some environmental disturbance. To truly assess the environmental friendliness of insulating fire bricks, it is important to consider the entire life cycle, including the extraction of raw materials, manufacturing process, transportation, and disposal. Additionally, comparing them to alternative insulation materials can provide a more comprehensive perspective on their environmental impact. In conclusion, while insulating fire bricks have certain eco-friendly characteristics like being made from natural materials and reducing energy consumption, their overall environmental impact should be evaluated in a holistic manner.
Q:Do insulating fire bricks require any maintenance?
Yes, insulating fire bricks typically require minimal maintenance. They are designed to be durable and withstand high temperatures, so they generally do not need any special care or regular maintenance. However, it is important to inspect them periodically for any signs of damage or wear and tear, and if any issues are identified, they should be repaired or replaced to ensure their effective insulation properties.
Q:Can insulating fire bricks be used as a refractory material?
Yes, insulating fire bricks can be used as a refractory material. Insulating fire bricks have excellent thermal insulation properties and can withstand high temperatures, making them suitable for use in various refractory applications such as furnaces, kilns, and insulation linings.
Q:Can insulating fire bricks be used in the construction of industrial chimneys?
Yes, insulating fire bricks can be used in the construction of industrial chimneys. Insulating fire bricks are specifically designed to have excellent thermal insulation properties, making them ideal for applications where temperature control is crucial. Industrial chimneys are subjected to high temperatures and heat transfer, and insulating fire bricks can help to minimize heat loss or gain, improving energy efficiency and reducing the risk of structural damage. Additionally, these bricks have good resistance to thermal shock and can withstand the harsh conditions typically found in industrial settings. Hence, insulating fire bricks are a suitable choice for the construction of industrial chimneys.
Q:Can insulating fire bricks be used for insulation in hot water tanks?
Yes, insulating fire bricks can be used for insulation in hot water tanks. Insulating fire bricks are designed to have excellent thermal insulation properties, making them an ideal choice for insulating hot water tanks. These bricks can effectively prevent heat loss from the hot water tank, helping to maintain the temperature of the water for longer periods of time. Additionally, insulating fire bricks are highly durable and can withstand high temperatures without cracking or breaking, making them a reliable choice for hot water tank insulation.
Q:What are the key properties of insulating fire bricks?
Insulating fire bricks, also known as IFBs, possess several key properties that make them highly effective in various industrial applications. Firstly, insulating fire bricks have a high level of thermal insulation. This means that they are capable of withstanding extremely high temperatures while minimizing heat transfer. This thermal insulation property allows for the retention of heat within the desired area, preventing heat loss and improving overall energy efficiency. Secondly, insulating fire bricks have excellent refractory properties. Refractoriness refers to the ability of a material to withstand high temperatures without deforming or deteriorating. IFBs are specifically designed to have a high refractory rating, enabling them to withstand temperatures up to 3000°F (1650°C) without succumbing to thermal shock or breaking down. Another key property of insulating fire bricks is their low thermal conductivity. This property ensures that heat is not easily conducted through the bricks, leading to reduced heat loss and increased energy conservation. The low thermal conductivity of IFBs also allows for rapid heating and cooling cycles, making them ideal for applications that require quick temperature changes. Furthermore, insulating fire bricks are lightweight and have a high strength-to-weight ratio. This makes them easy to handle, transport, and install, reducing labor and logistical costs. Despite their lightweight nature, IFBs are still capable of maintaining structural integrity and providing reliable insulation. Lastly, insulating fire bricks are highly resistant to chemical attack and corrosion, ensuring their durability and longevity in harsh environments. They are commonly used in applications involving acids, alkalis, and other corrosive substances, providing reliable insulation and protection. In summary, the key properties of insulating fire bricks include high thermal insulation, excellent refractory properties, low thermal conductivity, lightweight yet strong structure, and resistance to chemical attack. These properties make IFBs highly desirable for a wide range of industrial applications, including furnaces, kilns, incinerators, and other high-temperature environments.
Q:Are insulating fire bricks resistant to high-velocity gases?
Yes, insulating fire bricks are generally resistant to high-velocity gases. Insulating fire bricks are designed to have high thermal resistance and low thermal conductivity, which makes them ideal for applications where they are exposed to high temperatures and gases. They are able to withstand the impact and velocity of gases without getting damaged or compromised. Insulating fire bricks are commonly used in industrial furnaces, kilns, and other high-temperature environments where they need to provide insulation and protection against high-velocity gases.
Q:Do insulating fire bricks require preheating before use?
Insulating fire bricks typically need to be preheated prior to use for several reasons. Firstly, preheating helps eliminate any moisture or volatile organic compounds that may be present in the bricks. This is crucial as the presence of moisture or volatile compounds can lead to cracking or even explosions when the bricks are exposed to high temperatures. Additionally, preheating allows the bricks to be conditioned and prevents thermal shock, which can occur when the bricks are rapidly exposed to extreme temperatures. By gradually increasing the temperature, the bricks are able to expand and contract without sustaining any damage. Therefore, it is highly recommended to preheat insulating fire bricks before using them to ensure their durability and optimal performance.

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