• aluminum circle for industrial System 1
  • aluminum circle for industrial System 2
aluminum circle for industrial

aluminum circle for industrial

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Aluminium alloys with a wide range of properties are used in engineering structures. Alloy systems are classified by a number system (ANSI) or by names indicating their main alloying constituents (DIN and ISO).

The strength and durability of aluminium alloys vary widely, not only as a result of the components of the specific alloy, but also as a result of heat treatments and manufacturing processes. A lack of knowledge of these aspects has from time to time led to improperly designed structures and gained aluminium a bad reputation.

One important structural limitation of aluminium alloys is their fatigue strength. Unlike steels, aluminium alloys have no well-defined fatigue limit, meaning that fatigue failure eventually occurs, under even very small cyclic loadings. This implies that engineers must assess these loads and design for a fixed life rather than an infinite life.

Another important property of aluminium alloys is their sensitivity to heat. Workshop procedures involving heating are complicated by the fact that aluminium, unlike steel, melts without first glowing red. Forming operations where a blow torch is used therefore require some expertise, since no visual signs reveal how close the material is to melting. Aluminium alloys, like all structural alloys, also are subject to internal stresses following heating operations such as welding and casting. The problem with aluminium alloys in this regard is their low melting point, which make them more susceptible to distortions from thermally induced stress relief. Controlled stress relief can be done during manufacturing by heat-treating the parts in an oven, followed by gradual cooling—in effect annealing the stresses.

The low melting point of aluminium alloys has not precluded their use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The Agena upper stage engine used a regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region.

Another alloy of some value is aluminium bronze (Cu-Al alloy).


Q:Can aluminum sheets be easily shaped or bent into desired forms?
Yes, aluminum sheets can be easily shaped or bent into desired forms due to their malleability and ductility.
Q:Are aluminum sheets suitable for outdoor applications?
Aluminum sheets are a great choice for outdoor applications. They are durable and resistant to corrosion, which makes them perfect for outdoor environments. They can withstand different weather conditions like rain, snow, and sunlight without getting damaged or losing their strength. Furthermore, aluminum sheets can be coated or painted to make them more resistant to fading, scratching, and other types of wear and tear. This makes them suitable for various outdoor projects like roofing, siding, signage, and decorative elements. Additionally, aluminum is lightweight and easy to shape, making installation and customization a breeze. In summary, aluminum sheets are a dependable and long-lasting option for outdoor projects.
Q:Are aluminum sheets suitable for decorative paneling?
Indeed, decorative paneling can be achieved with the use of aluminum sheets. With its versatility and range of benefits, aluminum proves to be a suitable material for such applications. One advantage is its lightweight nature, making it convenient for handling and installation. Consequently, it becomes a practical choice for both interior and exterior paneling. Moreover, aluminum sheets possess durability and resistance to corrosion, allowing them to withstand various weather conditions, including humidity and UV exposure. This outstanding quality ensures that the decorative paneling retains its aesthetic appeal over time, even in high-traffic areas. Additionally, aluminum sheets provide a sleek and contemporary appearance to any space. They can be easily customized with different finishes like brushed, polished, or anodized, offering limitless design possibilities. Furthermore, the reflective properties of aluminum contribute to the overall visual appeal by creating an illusion of more space and light in a room. Furthermore, it is worth noting that aluminum is a sustainable material that can be fully recycled without compromising its quality. This aspect makes it an environmentally friendly choice for decorative paneling, aligning with the growing trend towards sustainable design. Overall, due to their lightweight nature, durability, versatility in design options, and sustainable properties, aluminum sheets prove to be an excellent option for decorative paneling. Whether for residential or commercial purposes, the addition of aluminum paneling can bring a modern and visually appealing touch to any space.
Q:Can aluminum sheet be used in marine environments?
Certainly, aluminum sheet finds utility in marine environments. The corrosion resistance exhibited by aluminum renders it a favored material for marine purposes. The formation of a safeguarding oxide layer on its exterior effectively curbs corrosion, even in the presence of saltwater. Moreover, aluminum's lightweight nature qualifies it as an optimal selection for marine applications where weight reduction is paramount. Given its robustness, strength, and corrosion resistance, aluminum sheet is extensively employed in boat hulls, decks, and various other marine constructions.
Q:Is the value of specific heat capacity of aluminium higher or lower than the standard value? Why?
RE: Specific heat capacity of aluminium...? Is the value of specific heat capacity of aluminium higher or lower than the standard value? Why?
Q:What are the different methods of joining aluminum sheets?
Aluminum sheets can be joined using a variety of methods, each with its own benefits and suitability for specific applications. These methods include: 1. Welding: Tungsten Inert Gas (TIG) welding, Metal Inert Gas (MIG) welding, and Resistance Spot Welding (RSW) are all techniques that can be used to join aluminum sheets. TIG welding is commonly chosen for thin sheets due to its precise control and high-quality results. MIG welding, on the other hand, is faster and more suitable for thicker sheets. RSW creates strong welds in a short amount of time by using localized heat and pressure. 2. Adhesive bonding: Adhesive bonding involves using specially designed adhesives for joining aluminum. This method provides excellent strength, even distribution of stress, and corrosion resistance. It is often utilized in applications where aesthetics and weight reduction are important, such as in the automotive and aerospace industries. 3. Mechanical fastening: Mechanical fastening methods, such as riveting and bolting, can also be used to join aluminum sheets. Riveting involves deforming a rivet that passes through pre-drilled holes, while bolting uses screws or bolts. These methods are suitable for temporary or semi-permanent joints and offer easy disassembly if needed. 4. Friction stir welding: Friction stir welding is an innovative method that utilizes a rotating tool to generate frictional heat between the aluminum sheets. This creates a plasticized region that is stirred together to form a solid-state weld. Friction stir welding is particularly useful for large and complex aluminum structures, providing high strength and integrity. 5. Clinching: Clinching is a cold-forming process that joins aluminum sheets without the need for heat or additional materials. It involves pressing the sheets together, creating a mechanical interlock and a strong joint. This method is cost-effective, efficient, and suitable for joining dissimilar metals. 6. Laser welding: Laser welding involves using a high-energy laser beam to melt and fuse the aluminum sheets together. It offers precise control, minimal heat input, and high welding speeds, making it suitable for thin and delicate sheets. Laser welding also provides excellent aesthetics and minimal distortion. The choice of joining method depends on various factors, such as application requirements, material thickness, cost considerations, and desired joint strength. Each method has its own advantages and limitations, and selecting the most appropriate method is crucial to ensure a successful and durable joint.
Q:the amp setting when welding aluminum tig? and what color should the electrode feeder be bronze or chrome grey? u know the one u use with your hands
Best electrodes to use for Aluminum welding is 1.5% lanthanum oxide (gold color code.). 2% zirconia (brown) or 2% thorium oxide (red) can also be used. Note that zirconia-doped electrodes should never be used for DC welding. A lot of welders like to quote offhand the rule 1 amp for every 0.001 inch of thickness. This applies to steel, stainless, and nickel alloys only. Due to the lower melting point, lower specific heat capacity, and higher thermal conductivity of of Al, this rule should NOT be used for Al! I recommend welding a test piece first with the same joint configuration and thickness of the part you intend to weld. Note that fillet welds require more current than butt welds or edge welds. Start out by using 2/3 amp per 0.001 of thickness, in other words, reduce the current of the above rule by about 30-40% . Make 3 test weld, then check to see if there's any visible penetration on the other side. If you don't see any through-pentration at all, increase the current by about 10-20 amps and test again.
Q:How do aluminum sheets perform in terms of formability?
Aluminum sheets are highly formable due to their low density and high malleability. They can be easily shaped into various forms and are commonly used in industries such as automotive, aerospace, and construction for their excellent formability properties.
Q:Can aluminum sheet be used for automotive applications?
Yes, aluminum sheet can be used for automotive applications. It is commonly used in the manufacturing of car bodies, hoods, doors, and other structural components due to its lightweight, corrosion resistance, and high strength-to-weight ratio.
Q:How do you ensure the flatness of large aluminum sheets?
To guarantee the flatness of large aluminum sheets, there are several essential measures that can be taken: 1. Choosing the right material: Begin by selecting top-quality aluminum sheets that are specifically designed for flatness. These sheets should have a consistent thickness and minimal internal stress to minimize the risk of warping. 2. Proper storage: Store the aluminum sheets in a controlled environment to prevent exposure to extreme temperature changes or humidity. This will help prevent any potential expansion or contraction of the metal, which can result in warping. 3. Handling and transportation: When moving or transporting the aluminum sheets, ensure that they are evenly supported to avoid any bending or flexing. Use appropriate lifting and handling equipment to avoid putting excessive strain on the sheets. 4. Machining and processing: During the machining and processing stages, it is crucial to employ proper techniques and equipment to maintain flatness. Utilize precision machinery that can handle large sheets and has features to minimize distortion or bending during cutting, drilling, or forming processes. 5. Heat treatment: If necessary, heat treatment can be used to relieve any residual stress in the aluminum sheets. Thermal stress relief techniques, like annealing, can help reduce internal stress and enhance flatness. 6. Quality control: Implement a rigorous quality control procedure to ensure the flatness of the aluminum sheets. This can involve regular inspections using precision measuring instruments, such as straightedges or laser scanners, to identify any deviations from flatness. If any issues are detected, corrective actions can be taken promptly. By following these steps, manufacturers can guarantee the flatness of large aluminum sheets, a critical requirement for industries such as aerospace, automotive, construction, and manufacturing.

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