Alloyed Steel Billets Manufactured by Continue Casting

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Alloyed Steel Billets Manufactured by Continue Casting


1.Structure of  Alloyed Steel Billets Manufactured by Continue Casting


Steel Billets Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube

2.Main Features of  Alloyed Steel Billets Manufactured by Continue Casting.

Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.



3.  Alloyed Steel Billets Manufactured by Continue Casting Images


Alloyed Steel Billets Manufactured by Continue Casting

Alloyed Steel Billets Manufactured by Continue Casting






4.  Alloyed Steel Billets Manufactured by Continue Casting Specification

 Steel Billets Manufactured by Continue Casting  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P


5.FAQ of  Alloyed Steel Billets Manufactured by Continue Casting


We have organized several common questions for our clientsmay help you sincerely 


①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.


②How to guarantee the quality of the products

We have estaWhat are the types of cracks?   Casting billet surface defects is one of the important defects affect the yield and quality of continuous casting machine.According to the statistics, all kinds of defects of cracks accounted for50%.castingCrack of billet, the person that weigh can lead to leakage or scrap, light person to finishing, affect the caster productivity already so,And influenceProduct quality, increase the cost.blished the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

To analyze the causes of various cracks, the purpose is to study the effects on the crack of the electromagnetic stirring process.Although so far, the academia has not yet been approved electromagnetic stirrer for sure what is the effect of crack, however, some continuous casting experts thought that crystallizer mixer has inhibitory effect on the corner crack of slab, and we, through the study of F - EMS found mixer on the local crack of slab has obvious control action.


What are the causes of surface longitudinal crack? 

  Of the nozzle and the mould protection slag melting performance, liquid slag layer is too thick or too thin cause unequal, crystallizer liquid slag filmSurface wave, in steelS + PContent exceeds allowable values, etc.   These reasons cause the solidification shell thickness unevenness or make local solidification shell thin easy to crack;Liquid slag layer, the liquid level fluctuation is too thinBig, longitudinal crack increased significantly;S + PExcessive content, significantly lower high temperature performance of steel and plastic, prone to the longitudinal crack.



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Q:How are the billets classified?
According to the specifications are divided into: billets, billets, round billet, rectangular billet and slab. According to the steel grade: Q235, Q195, GCr15 and so on........................
Q:How do steel billets come out?
Three, steel rolling:Rolling steel or continuous casting billet into various steels by rolling mill
Q:What is the approximate cost of billet to cold rolling?
The cost of billet to cold rolling is about 1000Galvanized to color coated sheet costs vary greatly, generally around 300, a high of 500
Q:Continuous casting billet has slag inclusion and air hole
1. Whether the injection hole before the casting is replaced with the protective slag instead of the special drainage sand, and whether the drain sand is dry or not2, whether it is too early to start adding protective slag is to protect the slag whether it is dry or not3, the opening of the mold to maintain the steel surface uniform and stable, rising to the required height, the key is fluctuation.
Q:Billet rolling temperature
Cold rolling is not consideredThe temperature at which the billet begins to roll (surface) is generally 1000-1150 degrees
Q:What is Alfa carbon? What is beta carbon?
Alfa is directly connected with the functional groups of carbon atoms of carbon atoms, such as CH3CH2COOH CH2 in which methylene propionate is Alfa carbon carbon carbon atom is the beta carbon atom is directly connected with the functional groups and the connection of the carbon (around Kazakhstan), such as the CH3CH2COOH CH3 propionic acid methyl carbon is the beta carbon
Q:How many tons of billets does it take to produce a ton of thread steel?
Domestic steel manufacturers, production rate of about 97%, so probably need 1/97%=1.03 tons. The yield was increased, consumption will be reduced.
Q:What does the billet of the steel plant refer to?
When rolling the long material, the square billet is poured, the rolled plate is cast, the rolling pipe is cast into round billet, and the rolled narrow strip steel is poured into the rectangular billet, etc..
Q:Difference between billet, slab and billet
Steel billet is a product made by steel-making furnace by casting. The billet can be divided into two kinds from the manufacturing process, mould blank and continuous casting billet. At present, the casting process has been basically eliminated. The classification is mainly divided into two kinds: slab: large cross section, high ratio, mainly used for rolling plate. Billet: cross section width, height equal, or difference is not big, mainly used for rolling steel, wire. Use billet is steel, through processing can be used as mechanical parts, forgings, processing all kinds of steel, steel, Q345B, channel steel, wire is the role of billet. Billet is used for the production of semi-finished steel products, generally can not be used directly for society. Billet and steel are strictly divided into standard, and can not be determined by the final product of the enterprise, but should be carried out according to the uniform standard of the whole society. Usually, billet and steel is relatively easy to distinguish, but for some billets, with the same specification and the same purpose (such as rolling and steel tube), whether for other industries by use, whether through steel processing process, whether after finishing mill processing to distinguish. Continuous cast steel square and rectangular billets are mainly made of plain carbon steel, low carbon and low silicon cold rolled material, high quality carbon structural steel, low alloy high strength steel, special steel and so on.
Q:What is billet?
Mould blank and continuous casting billet: mould blank and continuous casting billet,

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