Zirconia ceramic foam filter for steel casting

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Product Description:

Zirconia ceramic foam filter


Application:For the filtration of molten steel and alloy,large scale iron casting
Product standard:China national GB/T 25139-2010
Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.
-Drop turbulent of molten steel and alloy
-Improve accepted rate of steel casting
-Reduce foreign matter of steel casting
-Drop twice oxide flaw
-Reduce second-face flaw after machine process
PHYSICAL PROPERTY:
Main material:ZrO2
Applied Temperature:≤1700℃
Color:Yellow
Hole density (PPI):10/20PPI(PPI=pores per inch)
Porosity(%):80-87
Bending strength(Mpa):≥1.0
Compressive Strength(MPa):≥1.75
Bulk Density(g/cm3):0.7-0.85
DIMENSIONS:
Length*width*height=(40-100)*(40-100)*(20-35)mm
With round,square and rectangle shape.
Size tolerance:±1mm
Pore size: 10/20PPI          
PPI tolerance:±2PPI
CHEMICAL COMPOSITION:
Al2O3 MgOSiO2 Fe2O3 ZrO2
≤1.8% ≥3.0% ≤0.5% ≤0.1% ≥94.00%
APPEARANCE REQUIREMENTS:
-No cracking allowed across the full length of the edge
-Any fine cracks within the filter matrix may not be through-going
-Filters should be free from loose debris


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Q:How should the static and dynamic sealing points of the ceramic filter be leaking?
When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.
Q:What is the working pressure of the ceramic filter?
Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.
Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Equipment comes with cleaning:Ceramic filter comes with a combined cleaning system, usually to ensure the normal backwash water pressure, combined cleaning (nitric acid + ultrasonic + backwash) time is sufficient, sufficient amount of nitric acid.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter.
Q:Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q:Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect
Q:The vacuum degree of the ceramic filter is normal and the cake water is large
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q:How to determine the quality of ceramic fiber filter board simply?
Ceramic fiber board quality can be judged from the following aspects:1, appearance. The surface is flat and the cutting surface is well arranged, and vice versa.2 density. Press the hands, and the surface is soft and smooth.3, process. Vacuum suction and continuous production process.4, cross section, slag ball content is low.
Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q:Ceramic filter fineness thin mud suction is not what to do more
Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.

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