• Zirconia Ceramic Foam Filter for Carbon Steel Casting System 1
  • Zirconia Ceramic Foam Filter for Carbon Steel Casting System 2
  • Zirconia Ceramic Foam Filter for Carbon Steel Casting System 3
  • Zirconia Ceramic Foam Filter for Carbon Steel Casting System 4
  • Zirconia Ceramic Foam Filter for Carbon Steel Casting System 5
Zirconia Ceramic Foam Filter for Carbon Steel Casting

Zirconia Ceramic Foam Filter for Carbon Steel Casting

Ref Price:
$0.50 / m.t. get latest price
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
10 m.t.
Supply Capability:
100000 m.t./month

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General Information of Ceramic Foam Filters

Zirconia ceramic foam filters are mainly used to filter the steel and steel alloys required the higher temperature of 1780.It is strongly recommended to be used for high quality grades of steel alloys.

 

Features of Ceramic Foam Filters

Improving the steel casting quality

Excellent thermal shock resistance

High porosity with good strength

High efficiency to filter the steel dross

Tailored sizes as customer’s requirement

 

Image of Ceramic Foam Filters

Zirconia Ceramic Foam Filter for Carbon Steel Casting

Zirconia Ceramic Foam Filter for Carbon Steel Casting


Applications of Ceramic Foam Filters

Carbon steel casting, steel alloy casting and stainless steel casting

 

 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements. 

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control is conducted by workers and then each piece will be sorted and examined by quality supervisors. 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks,10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

Q3: Can you offer Door-to-Door delivery?

A3: Yes, but only for some countries such us U.S., UAE, Saudi Arabia, Iran, and Russia, etc.


Q:The efficiency of ceramic filter is low. What's wrong with it?
CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
Q:Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
The spindle speed is too fast.The speed is too high to absorb the filter cake.There are other possible reasons.
Q:Can the ceramic plate filter the hot air?
Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider the three aspects: the two factors of ceramic filtering plate of ceramic filter plate most likely, are fracture and hole plugging: rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen the appropriate cleaning (such as shortening cleaning cycle, prolong the cleaning time, increase the amount of nitric acid, such as strengthening cleaning etc.) after the effect is still not improved, you should consider the life is approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, the most OK, complete replacement.).
Q:What are the poor filtration effects of vacuum disc filters?
The concentration can change the properties of the suspension, because the viscosity is no longer constant when the concentration of the suspension reaches a certain value, and belongs to the properties of non Newtonian fluid. For the suspension of fine particles, the filter cake resistance of low concentration slurry is higher than that of high concentration slurry, so the filter performance can be improved by increasing concentration. If the concentrate concentration is high and the general treatment capacity is high, the running overflow can be used to increase the concentrate content. The concentrate concentration is too high to influence the agitation, and the high productivity can be achieved by adjusting the overflow position.
Q:What happens when the pressure on the filter plate is uneven during backwashing?
It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.
Q:What are the materials that make up the ceramic mold?
At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
Q:Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q:Influence factors of ceramic filter
(1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.
Q:What are the reasons for the program alarm of ceramic filter?
If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.

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