Zirconia Ceramic Foam Filter for Carbon Steel Casting

Ref Price:
$0.50 / m.t.
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
10 m.t.
Supply Capability:
100000 m.t./month

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General Information of Ceramic Foam Filters

Zirconia ceramic foam filters are mainly used to filter the steel and steel alloys required the higher temperature of 1780.It is strongly recommended to be used for high quality grades of steel alloys.

 

Features of Ceramic Foam Filters

Improving the steel casting quality

Excellent thermal shock resistance

High porosity with good strength

High efficiency to filter the steel dross

Tailored sizes as customer’s requirement

 

Image of Ceramic Foam Filters

Zirconia Ceramic Foam Filter for Carbon Steel Casting

Zirconia Ceramic Foam Filter for Carbon Steel Casting


Applications of Ceramic Foam Filters

Carbon steel casting, steel alloy casting and stainless steel casting

 

 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements. 

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control is conducted by workers and then each piece will be sorted and examined by quality supervisors. 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks,10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

Q3: Can you offer Door-to-Door delivery?

A3: Yes, but only for some countries such us U.S., UAE, Saudi Arabia, Iran, and Russia, etc.


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Q:What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
Ceramic filter is mainly composed of system, roller system, mixing discharge system, vacuum system, liquid discharge system, scraper system, washing system, cleaning system, automatic control system, and these parts body frame.
Q:Ceramic filter capacity.
60 square meters of ceramic filter power 35kW or so, a high degree of automation, each class can complete the operation.
Q:What is the filtration accuracy of 50nm ceramic membrane?
The filtration accuracy is the maximum particle size that the membrane can pass through.
Q:How many degrees does the ceramic filter melt?
Alumina made from tabular corundum can be used over 1800 degrees!SiC if there is atmosphere, protection will be higher, there is no atmosphere protection, because the existence of oxidation, generally not more than 1600.Corundum, mullite, 1750 degrees small meaning.
Q:Performance advantages of ceramic filter
The base is provided with a slime recovery rotor, the rotor consists of a shaft, multistage ceramic filter disc, stripper plate, multi section water connecting pipe, pipe support plate, negative pressure connecting component dynamic disk; the rotor is in the recovery of coal slime liquid tank; the ceramic filter disc by a plurality of ceramic microporous plate cavity, located on the same axis of a ceramic plate cavity communicated through the outlet connection pipe.
Q:What about the leakage of the ceramic filter static and dynamic sealing points?
The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor. Other questions about ceramic filter, welcome to chat with me or look at my head
Q:What is the working pressure of the ceramic filter?
Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
Water glass is a kind of adhesive of flotation reagent, after use may cause the pulp viscosity increased, leading to the adsorption resistance of slurry becomes large, when using ceramic filter filtration dewatering, vacuum suction surface of the microporous ceramic filter plate is smaller than the resistance, there may be a suction effect or even not suction. Some flocculant agents can lead to this phenomenon.
Q:Does the ceramic factory use hydrochloric acid?
For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)

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