YR series Full Automatic glass cutting line

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Product Description:

Full-automatic Glass Cutting Line 

1.    Description of Automatic Glass Loading Machine

By digesting advanced technology abroad, combined with our R & D and innovation, the working performance of it can reach same level of best products of same type, with compact structure and high strength of machinery, and adopting bevel gear to transmit and stable travel in lifting & descending and X,Y axis, without vibration and having reliable performance. These machine adopts PLC and human interface control,with high working efficiency and low labor cost. Its features and functions are as below:

Performance

1.    The advanced mechanical structure ensures its stability and durability.

2.    By importing Italy OPTIMA cutting and optimizing software and Italy TECNOS PLC, it features strengthened security, faster speed, more accuracy, easy operation, higher utilization rate, better stability, full functionality and more laborsaving.                      

3.    Compatible to major ERP and office optimization system.

4.    Easy to operate and labor saving.

 

 

 

 

 

 

2. Technical parameter:

 Specifications

1.    Glass loading speed: 30-70s/sheet

2.    Cutting precision: ≤±0.20mm

3.    Cutting speed: 180m/min

 

3. Main components

Fully-automatic glass loading machine

Fully-automatic CNC glass cutting machine

Glass breaking machine

1pcs vertical level 

YR-6133 glass breaking machine

1. Technical parameter:

Table top size: 6100×3300mm

Table top height: 900±30mm

Quantity of air fan: 2piece

(Independent switch control

Main components

Table top surface: fiber and woolen felt Table top: HDF

Bar3pcs horizontal level         1pcs vertical level 

 

4.  Technical parameter:

      1) Max glass size: 4200*2800     Min glass size: 1500*1500( left side)

      2) Glass thickness:3-19mm

      3) Loading glass cycle: 40-90s (adjustable)

      4) Transfer speed: 0-40m/min (adjustable)

      5) Max rack depth: 750mm

      6) Loading weight: 900KG

      7) Arm quantity in one side: 4 pieces

      8) Vacuum suction cups quantity on each arm: 3 pieces

      9) Loading arms: double arm

      10) Work position: single position

     11) Power( installation): 380V/50HZ

      12) Installed power: 8KW

      13) Compressed air: 0.3Mpa-0.5Mpa

      14) Vacuum pressure: -70 -90Kpa

5. Main Introduction: Automatic glass loading machine

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

Glass cutting line applies to: Building glass, insulated doors and windows, low-e glass, automobile glass, household appliance glass, furniture glass, solar energy glass, cook glass, mirrors, artwork glass and so forth.

 

6.Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

       5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

10) Operation mode: The machine has two kinds controlling mode(automation and manual)

11) Operation screen: Color LCD touch screen interface.

12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

 

7. Main Introduction: Automatic glass loading machine

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

      5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

    8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

    9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

   10) Operation mode: The machine has two kinds controlling mode (automation and manual)

   11) Operation screen: Color LCD touch screen interface

   12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

 

8. FAQ

Q1. Can we design packaging?

Yes, but there is with quantity limitation. For 10,000 pcs, we will make the packing free for the client, and if less than 10,000 pcs, we can talk, the package is free or little money will be charged.

Q2. Can we add our logo on products?

Yes, there are several ways to do this.  We can put the label of your logo on the products or make the silk print of your logo on the products. It is free.

Q3. Can we customize product?

OEM and ODM are welcomed from Anern. We have rich experiences in this area.

 

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Q:Method for making organic glass
Paste methodCut the plexiglass into a definite shape and paste it on the surface.
Q:Do you need professional tools for machining plexiglass? What about acrylic boards?
1, paste method: organic glass cut into a certain shape, paste in the flat surface.2 、 hot pressing method: after the plexiglass sheet is heated, the mold is hot pressed in the mold. The handicraft made by the molding method has the characteristics of full body, smooth curve and strong stereoscopic feeling, and has the effect of relief. The hot pressing mould can be made of wood and oil sludge, and then cast lead and plaster material as the Yin and Yang mold. After the organic glass is heated, it can be pressed and formed.3, mosaic method: the different colors of plexiglass block cut into the required geometry, in the bottom plate mosaic splicing. This method requires tight stitching, edges and corners, and a strong, yet seamless effect.4, vertical grinding method: rod shaped organic glass or thick plate plexiglass after bonding, grinding directly on the grinding wheel, polishing molding. The arts and crafts made by this method are similar to some sculptures. They are made up of colorful surface shapes to form a unique artistic image.
Q:What are the mechanical equipments of float glass production line?
Annealing furnace: in order to eliminate stress and improve the quality of glass, the glass strip from the tin groove is annealed in the annealing furnace.The annealing furnace is composed of a kiln shell, a heat-resistant roller table, a composite roller table and a tire roller table, wherein the roller table is driven by a motor and a reducer in groups of 150. Roller level elevation can be adjusted. When the electric drive fails, turn the hand.
Q:Just opened a glass processing plant, want to buy glass machinery, there is better
Luoyang, of courseMany glass processing equipment is produced in Luoyang, especially the glass toughened equipment. The Randy glass machine in Luoyang is very famous in the glass deep-processing industry
Q:Toughened glass machine more money?
You look that much of the specifications, the best is the brand of machine, such as Beibo
Q:Do you use UV flatbed printers for glass processing?
Converted to A4, A3, A2, A1, with 9880, 7880, 4880, 1900 and other modifications, unstable, less than 2 months scrapped, priced at between 1-4 million. The printing speed of 0.3-1.5 M / h. 6090uv printer, printing format 60cm90cm, double DX5 nozzle, the price 5.5w. The printing speed is 2-6 square meters / hour, high precision equipment business.
Q:What milling cutters are used for machining plexiglass plates? Just ordinary drilling and milling machine, milling plane, not too precise
Say ordinary white steel knife on the line, processing edge angle milling, so as not to collapse edge
Q:Can the engraving process 2*2mm grooves on plexiglass plates?
In addition the organic glass softening temperature is not high, only more than 100 point temperature. Try hot pressing.
Q:Can glass fiber reinforced plastics be machined with high precision?
The mechanical processing of glass fiber reinforced plastics is quite possible.(1) the tool can be made of high speed steel or tungsten carbide of fine particle, because of hard alloy. If the amount is large, the requirements are relatively high, you can use artificial diamond (PCD) cutting tools.(2) the selection of machine tools depends mainly on the machining accuracy of your products. As you require 0.01 mm precision, the machine tool accuracy should be within 0.005 millimeters. Otherwise, how can we meet the requirements?
Q:Can organic glass be machined?
But pay attention to feed and cutting speed, excessive heat, acrylic plate is easier to deformation, similar parts machining problems.

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