YR-4228 Full Automatic glass cutting machine

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Product Description:

Full-automatic Glass Cutting Line 

 

1.    Description of Automatic Glass Loading Machine

Glass Cutting Machine is Introduced in European advanced technology ,using the lasted technology and processing craft ,high-precision rack slide roll servo motor and starting components ,to achieve long-term precision and stability ,to achieve the effects of processing fast.Glass Cutting Machine adopt the lasted imported control system ,run faster ,higher security ,efficient and stable.Glass Cutting Machine has a lot of functions of photoelectric positioning ,accurate and easy to operate ,save more power.

1.    The advanced mechanical structure ensures its stability and durability.

2.    By importing Italy OPTIMA cutting and optimizing software and Italy TECNOS PLC, it features strengthened security, faster speed, more accuracy, easy operation, higher utilization rate, better stability, full functionality and more laborsaving.                      

3.    Compatible to major ERP and office optimization system.

4.    Easy to operate and labor saving.

 

 

 

 

 

2. Technical parameter

 

2.1 Basic parameter:

       Max glass size: 4200*2800

       Glass thickness: 3-19mm

       Gross weight: 2.5T

2.2 Cutting parameter:

       Linear parallelism: ≤±0.25mm/m

       The diagonal accuracy: ≤±0.30mm/m

       Cutting bridge speed: 0160m/min

       Cutting bridge acceleration: ≥ 3.0m/s²

       Cutting tool speed: ≥160m/min

       Cutting tool acceleration: ≥ 6.0m/s²

       Belt transmission speed: ≥ 40m/min

       Cutting head accuracy: ≤±0.2mm

2.3 Power:

       Power (installation): 380V/50HZ

       Installed power: 8KW

       Compressed air: 0.6Mpa

 

3. Main components

Fully-automatic glass loading machine

Fully-automatic CNC glass cutting machine

Glass breaking machine

1pcs vertical level 

YR-6133 glass breaking machine

1. Technical parameter:

Table top size: 6100×3300mm

Table top height: 900±30mm

Quantity of air fan: 2piece

(Independent switch control

 

4.  Technical parameter:

Equipment performance

Equipment frame: guarantee accuracy and keep the shape.

Cutting tool apron: cutting head can rotate 360 degree.

Table top: imported waterproof HDF board

Felt: imported felt, smooth and anti-static

Cutting oil: pneumatic input oil automatically cutting and oil synchronization

Transfer system: Synchronized belt transfer automatically.

Mechanical parts:

Table top: waterproof board

Rack: KHK

Transfer belt: Barbieri

Cutting wheel: Germany Bohle

 

Electrical parts:

     Microsoft windows interface

     Voltage: 380V/50HZ, equipped with transformer.

     Motor: Japan YASKAWA sever motor

     Approach switch: Switzerland ELCO

     Control card: Italy imported TECNOS (match with Italy OPTIMA SOFTWARE)

     Main electrical parts: Japan IDEC Relay, Schneider A. C. Contactor

     Air proportional valve: Japan SMC

5. Main Introduction: Automatic glass loading machine

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

Glass cutting line applies to: Building glass, insulated doors and windows, low-e glass, automobile glass, household appliance glass, furniture glass, solar energy glass, cook glass, mirrors, artwork glass and so forth.

 

6.Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

       5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

10) Operation mode: The machine has two kinds controlling mode(automation and manual)

11) Operation screen: Color LCD touch screen interface.

12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

 

7. Software

 Italy imported cutting and optimization software

     Optimization software can match with ERP system.

     Cutting position limitation

     Calculate capacity automatically

     More than two thousand cutting shape database. (Be easy to operate)

     Match with AUTO CAD drawing software.

Optimization software can be used with cutting software directly.

Automatic calibration function makes ensure cutting accuracy.

Cutting route selection function makes ensure the best cutting speed.

Adjust cutting pressure automatically, fast, accurate and steady.

Adjust cutting pressure automatically when cutting different shape, to ensure cutting effect fast.

Automatic origin position can be search and setting.

Operation input: keyboard and mouse, Chinese and English interface.

Shape scan: different shape point to point scanning, and then transfer into CAD drawing.

Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revise after optimization which improve the cutting utilization rate.

Optimized pressure and speed: According to pattern, straight line, curve line, incurve and outcurve start point and end pointaccelerative section and  braking section, it can adjust the most suitable pressure and speed.

Shape database: database is available for different kinds of shape.

Shape optimization: change size, rotate, move and combine smoothly in the database.

Operation interface: Chinese and English interface, support many kinds of language.

Drill positionpreposition of drill position.

Cutting head protection: mechanical protection function, avoid the possibility of crash.

Shape cutting: cut straight line and slant line and any shape automatically.

Transfer belt: motor drive belt directly and transfer the cutting glass into breaking machine.

Travel protection: mechanical and electrical double protection, to protect maximum travel protection.

Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, no need manual operation.

 

8. FAQ

Q1. Can we design packaging?

Yes, but there is with quantity limitation. For 10,000 pcs, we will make the packing free for the client, and if less than 10,000 pcs, we can talk, the package is free or little money will be charged.

Q2. Can we add our logo on products?

Yes, there are several ways to do this.  We can put the label of your logo on the products or make the silk print of your logo on the products. It is free.

Q3. Can we customize product?

OEM and ODM are welcomed from Anern. We have rich experiences in this area.

 

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Q:How do you make plexiglass?
With a file or emery cloth for coarse grinding, chamfering and rounding with fine gauze and then polished, finally with ordinary toothpaste with a soft cloth polishing line. When grinding, pay attention to protect, good to hurt the front.
Q:I would like to open a toughened glass processing plant, that is, buy ordinary glass back, and then processed steel, I would like to ask those equipment, how much money do I need?
(1) consider the knowledge needed by the market economy, and make less money. When you become the market needs a certain aspect of the expert, wealth began to close to you.(two) when you want to be a boss, you'd better go to work, study technology, learn management, learn how to invest and manage money, and how to be a boss. You can't be a boss. You will continue to learn from experts, improve your own quality, and find more profitable jobs.
Q:Toughened glass production equipment and price
Type 2436 (2440 * 3660) flat steel furnace is about 900 thousand or so, the prices of different manufacturers are different. Matching pretreatment equipment: 9, grinding machine linear machine 40 thousand or so;
Q:What equipment do you need to produce glasses? Is the process complicated? Are there many raw materials?
Glass production process mainly includes: (1) raw material pretreatment. The massive raw materials are crushed to damp the raw materials, and the iron containing materials are treated with iron to ensure the quality of the glass. Preparation of batch. Melting system. The glass batch is heated in a bath or crucible furnace at high temperature to form a liquid glass which is uniform, free of bubbles and conforms to the molding requirements. Shaping. The processing of liquid glass into desired shapes, such as flat plates, various vessels, etc.. Heat treatment. Through annealing, quenching and other processes, to eliminate or produce glass internal stress, phase separation or crystallization, and change the state of glass structure.
Q:How is glass produced? How much does it cost to open a glass plant and what equipment do we need?
Don't you save it also engage in mechanical mech workshop equipment is not so expensive to make money
Q:What are the main equipments for making insulating glass? How much would a whole set of funds be?
If it is a composite glue bar, the insulating glass equipment only needs two sets of equipment, cleaning machine and heat sealing machine more than twenty thousand yuan.
Q:How to polish plexiglass and acrylic machine after machining?
The combustion of hydrogen and oxygen for combustion, flame, zero pollution, high production efficiency, the flame is not pure blue smoke and dust, especially suitable for polishing organic glass, acrylic and other materials, is one of the necessary equipment for making crystal characters, so it is also known as organic glass flame polishing machine
Q:Which equipment should be needed for a glass curtain wall processing plant?
The number and type of equipment can be chosen according to your size and financial strength
Q:I want to buy a glass grinder to process glass granules, but there is no market. Please point out the market for our predecessors
The use of glass particles should still be quite a lot, it may wish to professional platform for their own publicity, I hope you can have good results.
Q:Installation and debugging of insulating glass processing equipment
(3) adjust the support, adjust the level of the whole machine, tolerance 1.5MM, longitudinal 3MM (only the feeding section is higher than the discharge section).(4) after the longitudinal levelness of the machine meets the requirements, the four sections of the frame are connected and fastened (the frame is provided with a connecting bolt pair).(5) in the feed section, the frame and the cleaning section, the frame, the cleaning section, the frame and the drying section, between the frame, is coated with the glass glue, in order to prevent two leaks.(6) connect the transmission systems according to the relevant standards.

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