Ultrasonic Plastic Welder

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1 Set set
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200 Sets per Month set/month

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Product Description:

 

Ultrasonic Plastic welder  

1.quality, stable power output

2.make customized sonotrode

3.easy maintenance

4.adjustable base

 

Ultrasonic Plastic Welder  from our factory

- Suitable for thermoplastics welding

- Can weld plastic + metal

- able to make customized sonotrode / welding mold for customers

 

Advantages of  Ultrasonic Welding:

This technique is fast, efficient, non-contaminating and requires no consumables. 

 

Features:

1.high quality air-drive mechanism & components

2.ceramic coated converter, ensure constant and powerful output

3.titanium alloy booster

4.adjustable base plate

5.Integrated design or Seperate design available

6.easy maintenance

7.Custom made is welcome

8.WE CAN MAKE CUSTOMIZED MOLD BASED ON CUSTOMER NEEDS

 

Specifications:

 

Model No.

 

HN-1500

 

Ultrasonic Power

 

1500W

 

Ultrasonic Frequency

 

20Khz

 

Ultrasonic time

 

0.1-5 seconds

 

Welding Machine Dimension

 

40 * 68 * 110 CM

 

Ultrasonic Generator case

 

38*54*14 CM

 

Steel shelf

 

have

 

Net weight

 

130 kg

 

Power supply

 

AC100V-120V,

AC220V-240V

 

 We pride ourselves on supplying customers with high quality machines and offering technical knowledge and cleaning solutions. We also manufacture Automatic Welding systems.

 

Our factory is committed to doing most so that customers can meet business and operational requirements. Let our 18 years of experience work for you.

 

OTHER MODELS AVAILABLE FOR REFERNCE

 

Model

 

HN-400

 

HN-800

 

HN-1200

 

HN-1500

 

HN-2000

 

Ultrasonic Power

 

400W

 

800W

 

1200W

 

1500W

 

2000W

 

Ultrasonic Frequency

 

28/40 Khz

 

28/40 Khz

 

15/20 Khz

 

15/20Khz

 

15/20Khz

 

Pneumatic Cylinder

 

75 mm

 

75 mm

 

75mm

 

75mm

 

75mm

 

Ultrasonic Time

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

Stay Time

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

Lingerin Time

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

0.1-5 seconds

 

Power supply

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

AC100V-120V,

 

AC220V-240V

 

How Ultrasonic Plastic Welders work:

Ultrasonic plastic welders operate by inducing ultrasonic frequencies in plastic components that is converted into heat between the welded plastic laminates. Frictional heat is produced so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time. The melting points of both working pieces is nearly equivalent which helps to form a uniform weld area. The welded area is usually as strong as the matrix material.

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Q:Ultrasonic plastic welding machine die wave is not strong, how to repair?
The gray section of the section (whether it looks like a powder after breaking) should be caused by excessive welding and possible causes:1, the welding time is too long, can be appropriate to reduce the delay time or welding time, welding speed or decrease;2, the machine power is too large, you can reduce gear, or choose a smaller power of the machine.If it feels that the wave is not strong, it can be modified as follows: reduce the total height, increase the frequency, and increase the waist height to reduce the frequency. But be careful not to drift out of the best total height.In addition, there may be a strong wave transfer mode is improper, as current mode without impaction, not adjusted to the best state.
Q:What kind of factory will use big ultrasonic plastic welding machine?
Application industry:Plastic welding machine is widely used in the automotive industry, electronics industry, medical industry, household electrical appliance industry, non-woven clothing, office supplies, packaging industry, toy industry, etc..The automotive industry: plastic body parts, car doors, car auto meter, auto lamp, sun visor, interiors, filter, reflective material, reflective spike, bumper, cable, motorcycle plastic filter, radiator, brake fluid tank, oil tank, oil tank, air duct, exhaust purifier, filter plate, tray;Plastic electronics: prepaid water meter, communication equipment, cordless telephone, mobile phone accessories, mobile phone shell, shell, battery charger, valve controlled sealed lead-acid battery maintenance, 3 inch floppy disk, U disk, SD card, CF card, USB connectors, bluetooth;Toys stationery: folders, photo albums, folding box, PP hollow board, pen, ink cartridges, toner cartridges;Medical Daily: watches, kitchenware, oral liquid bottle, bottle cap, mobile phone accessories, some gold soft brush, daily necessities;Health products: Children's products, air mattress, racks, knife, gardening supplies, kitchenware sanitary ware, shower, gold soft brush, shower head, bottle, cosmetic bottle, coffee pot, washing machine, air dehumidifier, electric irons, electric kettle, vacuum cleaner, metal box cover and geogrid etc..
Q:How to make ultrasonic plastic welding mould?
To do ultrasonic mold of the same product, method of making diversification (material is usually Aluminum Alloy / titanium alloy / steel is also useful; and as the shape but round / square / combination and so on, are different), I can't say this two can let everyone know (because the design of ultrasonic mold needs the knowledge, such as: material mechanics / acoustic / wave, etc.) but must have the ultrasonic testing equipment to ensure the quality of ultrasonic mold.
Q:Hand held ultrasonic plastic welding can not weld different materials
The same kind of material is easy to solder, PP melting point is higher, not easy to weld, try a good point
Q:What's wrong with high ultrasonic plastic welding machines that have been overloaded?
Can remove mold, leak detection. If there is an ultrasonic wave indicating that the mold is broken, if not, consider the problem of the ultrasonic sounder.
Q:Must be able to believe 8700AD ultrasonic plastic welding machine often appear failures and treatment methods?
BRANSON 8700 imported from the United States, as long as the maintenance of good, nothing
Q:Which brand is the best for ultrasonic plastic welding machine?
South Nekon Machinery Co., Ltd. is a large-scale ultrasonic equipment research and development, production and marketing enterprises, the company was founded in 1997, the division is specialized in producing all kinds of plastic welding standard 2600W-3200W plastic welding machine, plastic welding machine, plastic welding machine 4200W-5200W high-power welding equipment; 15K, 20K, 28K, 40K and other precision welding equipment, and all kinds of non-standard plastic welding equipment, plastic welding machine, plastic welding machine, four head six head plastic machine, hollow board glue box special welding machine, welding machine, guardrail tube, rotary hot plate welding machine, welding machine, automotive dashboard welding, automobile sunshade plate welding machine, welding machine, automobile lamp automobile bumper welding machine, and designed specifically for customers all kinds of non-standard automatic plastic welding equipment.
Q:Why do my ultrasonic plastic welding machines here, some of the mold is always unstable after installation, and some are very stable?
For you say the situation is mold problems (some loaded with some good), in the first after the mold installation debugging, debugging can be performed through the boot off, this is to avoid mold frequency offset too much easy to burn out electrical components, through debugging the frequency knob view amplitude to ensure stability, if it shows that the mold debugging is not down do not fit the frequency to professional people to modify, material general mold is also quite important, moreover is the professional level of mold!
Q:Ultrasonic plastic welding machine power, the better the better?
Welding products mainly depends on the size of your workpiece and welding results, not the bigger the better.
Q:Ultrasonic plastic welding machine die is not durable, what material good?
Ultrasonic plastic welding machine die is not durable, what material is good?Aluminium alloys (7075, 2024, 6061-T651):7075: generally used in vibration systems and HORN manufacturing, high hardness, thermal conductivity, good toughness.2024: generally used in HORN manufacturing, toughness, heat conductivity, hardness moderate, used in general welding plastic products.6061: generally used in the bottom mold manufacturing or low output of HORN, good toughness, hardness than 2024 times.Two, SCM8: generally used for embedded screws, metal inlay, excellent toughness, high hardness, heat conduction is 2024 times.Three, titanium alloy: generally used for the occasion of continuous vibration, high toughness, good heat conduction, high hardness, but expensive.
Our company specializes in the production of ultrasonic cleaning equipment and plastic and metal welding machinery. with general application to electronics, electrical appliances,machinery,metallurgy,textiles,chemicals,toy,clothing,medicine.pharmaceuticals,clocks&watches,jewellery,spectacles,cars,electroplanting,packing and other diverse industrial processes and specializes in producing high quality beauty and health care equipment. There is a group of professional technicians.

1. Manufacturer Overview

Location Guangdong, China (Mainland)
Year Established 1993
Annual Output Value US$50 Million - US$100 Million
Main Markets North America
South America
Eastern Europe
Southeast Asia
Africa
Oceania
Mid East
Eastern Asia
Western Europe
Central America
Northern Europe
Southern Europe
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2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
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3. Manufacturer Capability

a)Trade Capacity  
Nearest Port
Export Percentage
No.of Employees in Trade Department 1-2 People
Language Spoken: English, Chinese
b)Factory Information  
Factory Size: 3,000-5,000 square meters
No. of Production Lines 6
Contract Manufacturing OEM Service Offered Design Service Offered
Product Price Range High and/or Average