Ultralow Cement Refractory Castables Product

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Specifications

1) ISO9001:2000
2) Reputation and Quality first
3) Low cement castables, Ultralow cement
4) Non-cement, Mullite

1), Product Information

Our company is located in the national famous excellent quality bauxite region, which has large reserves bauxite, good quality, convenient transportation. That is the first choice of the production of refractory castable. Our production is 1000 tons per month at present.

*Refractory Castable Products

Low cement castablesUltralow cementNon - cementMullite
BrandWLC-45WLC-70WLC-85WUC-45WUC-70WUC-85WNC-45WLC-70WNC-85MP-45MP-60MP-70
Chemical composition (%)AL2O3≥45≥70≥85≥45≥70≥85≥45≥70≥85≥45≥60≥70
Cao≤2.5≤2.5≤2.5≤1.5≤1.2≤1.0≤2.0≤2.0≤2.0
Volume density≥2.3≥2.6≥3.0≥2.3≥2.6≥3.0≥2.3≥2.6≥3.0≥2.3≥2.3≥2.5
(g/cm³)
Bending strength (Mpa)110°C after drying at≥5≥8≥12≥4≥6≥10≥2≥3≥4≥4.0≥4.0≥4.0
°C×3h after fining at1350≥81350≥121500≥151350≥101350≥121350≥151350≥91350≥101500≥121350≥81350≥101350≥10
Crushing strength (Mpa)110°C after drying at≥20≥30≥40≥20≥30≥40≥10≥12≥15≥20≥20≥20
°C×3h after fining at1350≥401350≥501500≥601350≥501350≥601500≥701350≥501350≥701350≥801350≥401350≥451350≥50
°C×3h Linear change rate after firing (%)1350±0.51350±0.51500±0.51350±0.51350±0.51500±0.51350±0.51350±0.51500±0.51350±0.51350±0.51350±0.5
Serivce temperature(°C)140015001600140015001600140015001600140015001600

Main application: Widely used in various industry furnaces as refractory linings, such as blast furnaces, hot alr stove, reheating furnaces, soaking pit, water-cooling pipe binder, trough covers, steel ladle covers, electric furnaces roofs ceramic kilns, cement kilns, boilers, high temperature klins in the fields of petrochemistry and chemistry etc.

Remark: All products can be reinforced by steel fiber.


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Q:What are the characteristics of magnesium fireproof plate
Fire Excellence: Glass magnesium plate is non combustible plate having good fire-resisitance quality. Flame will never burn continuously on it. It does not catch on fire when temperature reach 800 ℃, and will not be lit up at 1200 ℃. The plate, having high-quality keel partition system, is rated as the highest non-combustible level A1 with fire resistance being above 3 hours. It absorbs a lot of heat when fire is burning, delaying rise of ambient temperature. Waterproof and moisture proof: Glass magnesium plate functions steadily whenever weather is dry and cold or humid and damp, not influenced by condensed water drop and moist air. Even air dried after soaked in water for a few days, no deformation, it will not go out of shape, turn soft, or absorb moisture After testing, the board has no water permeability. Light weight and seismic resistance: Low overall plate density of 0.8-1.2g/cm3 reduces the building's load, and the weight of building interior wall by over 60%, and increases the use area by 5-8%. Its lightweight is conducive to anti-seismic, can effectively reduce main cost of foundation and structure. Superior strength: Magnesite has special 5.1.8 phase covered fiberglass cloth and good toughness of plant fiber. Altough glass magnesium fireproof plate is light, it has tight structure, good stability, wood-like toughness, outstanding performance in impact resistance, compressive strength, tensile strength equal rigidity and toughness, with flexural strength up to 322kgf\cm2 (vertical) and 216kgf\cm2 (level of) as well as impact strength of 25MPa.
Q:Can anyone tell me which materials are fire-proof high temperature resistant material?
Fireproof high temperature resistant material is the synthetic material with fireproofing properties, or the material itself is high temperature resistant, heat-resistant, flame-retardant material. Fireproof materials are mainly used for construction with a variety of forms, which plays an absolute role in modern fire protection. The commonly used fireproof materials including fireproof panels, fire doors, fireproof glass, fire retardant coating and fireproof bag, etc.
Q:Does the external wall thermal insulation materials level b1 need the fire barrier zone?
First, the cotton fire barrier zone "rock wool board" mainly uses water-repelling rock wool board produced by pendulum method as thermal insulation layer materia, and connecting and fixing base wall by binding and nail bonding, it is composed level A non-combustible building energy efficiency thermal insulation system by plastering layer composed by plastering mortar and glass fiber mesh and decorative mortar finishing layer or coating. Rock wool board exterior insulation system, low thermal conductivity, good ventilation, combustion performance advantages of higher levels can be used in new construction, expansion, renovation of residential buildings and public buildings energy-saving exterior wall insulation works, including exterior insulation, fire Barrier non-transparent wall insulation and EPS external thermal insulation system. The introduction of main level A fireproofing EIFS on the present market (The following text is selected from China Building Standard Design and Research Institute " external wall thermal insulation building construction" Standard No. 10J121) Second, the foam concrete fire barrier zone 1. It is very green without the release of irritant and harmful gases; no mineral cotton floats do harm to human skin and the respiratory tract; production of toxic gases is security level (AQ1), there is no harmful gas and waste emissions and less carbon emissions; it exist not duplicate insulation demolition waste to pollute the environment.
Q:How to divided the grade of external wall thermal insulation materials?
1, According to China's national standard GB8624-97, combustion performance of building materials will be divided into the following grade level A: Incombustible building material: It is a kind of material that almost does not occur burning. Level B1: Nonflammable building material: Non-flame material has good flame resistance. It is difficult to fire under the condition of open fire in the air or high temperature, and it is not easy to quickly spread, and when the combustion source is removed, the combustion will stop immediately. Level B2: Combustible building materials: Flame material has a good flame resistance. In case of fire in the air or at high temperature, it will immediately burst into flames, and easily lead to the spread of fire, such as wooden column, timber roof truss, timber beam and wooden stairs. Level B3: Combustible building materials: It has no any flame resisting effects, and is easy to burn, so the fire risk is high. 2, The external wall thermal insulation materials is divided by fire rating 1) level A combustion performance thermal insulation material Rock wool, glass wool, foam glass, foamed ceramics, foam cement, hole-closed perlite, etc. 2. combustion performance is level B1 insulation materials: Extruded polystyrene board (XPS) after special treatment / Special treatment of polyurethane (PU), phenolic aldehyde and gelatine powder polyphenyl granule 3, combustion performance is level B2 insulation material: Molded polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc. I hope my amswers are helpful to you
Q:Why does refractory need to add coarse firstly and then add fine aggregate?
Oh, adding coarse aggregate first is to select good material to make aggregate, and the rest cna be made into fine aggregate. Because if it contains impurities, once being sintered, the appearance will be affected, but fine aggregate does not have this impact.
Q:What are the main materials in concrete fireproofing material?
fireproofing materials mainly consist of class A incombustible material and class B1 nonflammable material. Class A incombustible material: Granite, marble, terrazzo, cement products, concrete products, gypsum board, lime products, clay products, glass, tiles, mosaics, steel, aluminum, copper alloy; class B1 nonflammable material: Ceiling materials, dry wall, fibrous plaster.
Q:Who knows about the fire endurance of grade C fire doors?
The fire endurance of grade C fire doors is no less than 0.5 hours. As the key role of family fireproofing, fire doors is particularly important. It can be classified according to the fire endurance and thermal insulation performance: The fire endurance of grade A fire doors is not less than 1.5 hours; that of grade B fire doors is not less than 1.0 hours; and that of grade C fire doors is not less than 0.5 hours. We can choose in accordance with different needs, but commonly used fire doors are grade A and B fire doors now.
Q:What are the characteristics of thealuminium oxide refractory?
Physical properties of refractories include structural properties, thermal properties, mechanical properties, performance and job performance. The structural properties of refractories include porosity, bulk density, water absorption, air permeability and pore size distribution. The thermal properties of refractories include thermal conductivity, thermal expansion coefficient, specific heat, heat capacity, thermal diffusivity and thermal emission rate, ect. Mechanical properties of refractories include compressive strength, tensile strength, flexural strength, torsional strength, shear strength, impact strength, abrasion resistance, creep resistance, adhesive strength and modulus of elasticity, ect.
Q:What kind of refractories do the anode baking furnace use?
5% volume density. 2 , The application results show that it has the energy-saving effect. 4, Withstand voltage strength. The 50MPa prebaked anode baking furnace furnace wall replaces traditional small special-shaped brick with steel fibre reinforced castable precast block: The aluminum content is 45-60%. The iron content is less than 1. I know someone uses andalusite bricks. This method, under the condition of not changing the roasting technique , has excellent resistance to CO. If there are investors, you can complete the overhaul and reconstruction work of anode baking furnace, which is still a precedent in the country. The andalusite bricks are significantly better than clay bricks. The volume density of 5% of it is 2.25. The compressive strength of 40MPa aluminum content is 60%, and the iron content is less than 1. The andalusite is more denser in the structure. Physical and chemical indicators are as following: it has a good anti-corrosive of exhaust gas Na2O. This is because its chemical composition and mineral composition are very suitable for anode baking furnace, which has long life and easy construction and other characteristics.
Q:What refractories are accessible with ease in daily life?
Refractory mortar. Thermal insulation refractory materials include diatomite products, refractory castables, monolithic refractories, carborundum bricks, gun-mix refractories, semi-silica bricks, borides, beryllia, silicide, calcium oxide, high alumina refractory brick, refractory coatings, corundum bricks, fireclay bricks, silicon nitride bonded silicon carbide bricks, chromium hemitrioxide and other refractories. What refractories can be found mostly in the market? Common refractories. Common refractories include silica bricks. The mostly used unshaped refractories include fettling, ramming refractories, castable refractories, plastic refractories, refractory clay, gun-mix refractory, sling refractories, refractory coatings, lightweight refractory castables, stemming etc. The mostly used insulating refractories include diatomite products, asbestos products, insulation panels, etc. The mostly used special refractories include AZS bricks.

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