• Steel Billets or Blooms Manufactured by Continue Casting System 1
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Steel Billets or Blooms Manufactured by Continue Casting

Steel Billets or Blooms Manufactured by Continue Casting

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1000 m.t.
Supply Capability:
10000 m.t./month

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Steel Billets or Blooms Manufactured by Continue Casting

 

1.Structure of  Steel Billets or Blooms Manufactured by Continue Casting

 

Steel Billets or Blooms Manufactured by Continue Casting is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube


2.Main Features of  Steel Billets or Blooms Manufactured by Continue Casting

Steel Billets Manufactured by Continue Casting section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Steel Billets or Blooms Manufactured by Continue Casting Images

 

Steel Billets or Blooms Manufactured by Continue Casting

Steel Billets or Blooms Manufactured by Continue Casting

 

 

 

 

 

4.  Steel Billets or Blooms Manufactured by Continue Casting Specification

 Steel Billets Manufactured by Continue Casting  rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish

Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Steel Billets or Blooms Manufactured by Continue Casting

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 The causes of surface transverse crack and prevent method have? Transverse cracks in the slab vibration mark the surface of the inner arc wave trough, is usually not hidden, crack depth can be up to 7 mm, width is 0.2 mm.Cracks in the existing body of the mesh area.The cause of general is disorder caused by the continuous casting process control.Such as: vibration mark too deep, Al, N content in steel, prompting particle (A1N) in the grain boundary precipitates, induced transverse crack;Billet straightening within the range of brittleness temperature 700 ~ 900 ℃;Secondary cooling is too strong, and so on. Continuous casting process and some measures to prevent the transverse crack in general are: mold using high frequency small amplitude;With smooth and weak cooling, secondary cooling and make the slab surface temperature greater than 900 ℃;Mould liquid level is stable, and USES the good lubrication performance, low viscosity of protecting slag.

What is the advantage of the continue Casting steel billet comparing to the die casting steel billet?And how is the process?

Compared with die casting, continuous casting has the advantages of: 1. To simplify the Steel billet The production process 2. Improve the metal yield 3. Improve the quality of the billet 4. Reduces the steel worker's labor intensity 5. Save energy and reduce consumption

Steel billet is produced by the method of through three processes: It is through the steelmaking system of continuous casting equipment, directly by the molten steel pouring into billet; The second is the steelmaking system in the production of steel ingot casting billet through system of steel rolling rolling equipment or processing of steel semi-finished products; Three is the steelmaking system production of steel ingot by forging the semi-finished product processing equipment.

 

 

Q:How are steel billets used in the manufacturing of industrial machinery?
The production of industrial machinery heavily relies on steel billets, which are crucial elements. These billets are produced through continuous casting, a process where molten steel is poured into molds to form solid rectangular shapes. Once the formation of steel billets is complete, they undergo different processes to transform them into various components of industrial machinery. A common application of steel billets is in the manufacturing of machine parts like gears, shafts, and axles. These parts need to possess high strength and durability to endure the demanding conditions of industrial use, and steel billets provide the necessary material properties. Steel billets are also utilized in the creation of large structural components such as frames, bases, and supports for industrial machinery. These components must be capable of handling heavy loads and providing stability, and the utilization of steel billets guarantees the required strength and rigidity. Moreover, steel billets serve as the raw material for forging, a process that involves heating and shaping them under mechanical force to create intricate shapes such as crankshafts and connecting rods. The remarkable malleability and ductility of steel billets make them ideal for forging, enabling manufacturers to produce precise and complex components for industrial machinery. Furthermore, steel billets are commonly employed in the production of specialized machinery like rolling mills and presses, which are utilized in various industrial processes. These machines necessitate robust components that can withstand high temperatures, pressures, and forces, and steel billets provide the necessary strength and resilience. In conclusion, steel billets are of utmost importance in the manufacturing of industrial machinery due to their ability to offer the required strength, durability, and versatility for producing different components and structures. Their utilization ensures the reliability and performance of industrial machinery across a wide range of applications.
Q:How are steel billets used in the production of agricultural components?
Steel billets are an essential raw material used in the production of various agricultural components. These billets serve as the starting point for the manufacturing process, where they are transformed into a wide range of agricultural components such as plows, harrows, tillers, cultivators, and seeders. The steel billets are first melted down and cast into a solid form, typically a rectangular or square shape, with a consistent cross-section. This solid piece of steel is then heated and rolled into the desired shape and size required for the specific agricultural component being produced. Once the billets have been rolled and shaped, they undergo further processes such as cutting, drilling, bending, and welding to form the final agricultural component. These components are designed to withstand the demanding conditions of the agricultural industry, including exposure to harsh weather, heavy loads, and frequent use. Steel billets offer several advantages in the production of agricultural components. Firstly, steel is a strong and durable material, providing the necessary strength and resilience required for agricultural machinery to operate effectively. Additionally, steel is highly resistant to corrosion, ensuring that the agricultural components can withstand exposure to moisture, fertilizers, and other chemicals commonly used in farming. Furthermore, steel billets can be easily customized and fabricated into different shapes and sizes, allowing for the production of a wide variety of agricultural components that cater to specific farming needs. The versatility of steel billets also enables manufacturers to create components with intricate designs and features, enhancing their functionality and performance. In conclusion, steel billets play a crucial role in the production of agricultural components. The versatility, strength, and durability of steel make it an ideal material for manufacturing machinery and equipment used in the agricultural industry. By starting with steel billets and transforming them through various manufacturing processes, agricultural components are created that can withstand the demanding conditions of farming and contribute to the efficiency and productivity of agricultural operations.
Q:How do steel billets contribute to the manufacturing of marine gear?
Steel billets contribute to the manufacturing of marine gear by serving as the raw material for the production of various components, such as gears, shafts, and bearings. These billets are first heated and then shaped through forging or machining processes to create the desired gear components with high strength and durability. The use of steel billets ensures that the marine gear can withstand the harsh conditions of marine environments, such as corrosion, high loads, and extreme temperatures, ultimately enhancing the performance and reliability of the gear in marine applications.
Q:How are steel billets used in the manufacturing of power plant equipment?
Due to their exceptional strength and durability, steel billets play a vital role in the production of power plant equipment. These billets serve as the primary material from which various parts and components necessary for power plant machinery are shaped and formed. One significant application of steel billets in power plant equipment manufacturing is the fabrication of turbine blades. These blades are exposed to high temperatures, immense pressures, and rotational forces. Steel billets are carefully chosen for their mechanical properties, such as high tensile strength and resistance to corrosion and fatigue, to ensure the blades can withstand the demanding operating conditions. Additionally, steel billets are employed in the production of generator rotors and stators. These components convert mechanical energy into electrical energy. The strength and stability of steel billets enable them to endure the intense magnetic fields and rotational forces generated by the generator, guaranteeing reliable and efficient power generation. Furthermore, steel billets are used in the manufacturing of boilers and pressure vessels, which are vital for the power generation process. These vessels endure high pressures and temperatures, and steel billets with outstanding heat resistance and pressure containment properties are utilized to ensure the safety and dependability of the power plant equipment. In conclusion, the superior strength, durability, and resistance to extreme conditions make steel billets indispensable in the manufacturing of power plant equipment. Whether it be for turbine blades, generator components, or pressure vessels, steel billets play a critical role in ensuring the reliable and efficient operation of power plants.
Q:Can steel billets be used for making kitchen utensils?
Kitchen utensils can indeed be made using steel billets, which serve as raw materials that can be molded and crafted into various products. These steel billets must possess certain qualities like resistance to corrosion, durability, and the ability to withstand heat if they are to be used for kitchen utensils. The process of creating these utensils involves melting and casting the steel billets, which are then forged into the desired shapes and sizes. This allows for the production of knives, spoons, forks, cookware, and other utensils. To improve performance and appearance, the steel used in kitchen utensils is often treated and finished. Ultimately, steel billets play a crucial role in the manufacturing process of kitchen utensils by providing the necessary raw material needed to create durable and functional tools for cooking and food preparation.
Q:What are the potential applications of steel billets in the oil and gas aftermarket?
Steel billets possess a wide range of potential uses within the oil and gas aftermarket. Initially, they find application in the production of various components for the industry, including valves, flanges, and fittings. These components are indispensable for the efficient functioning and upkeep of pipelines, refineries, and drilling facilities. Moreover, steel billets serve a critical role in the manufacturing of seamless pipes, which are essential for the long-distance transportation of oil and gas. The seamless pipes crafted from steel billets exhibit exceptional strength, durability, and resistance to corrosion, rendering them suitable for the often challenging conditions encountered in the oil and gas industry. Furthermore, steel billets find utility in the production of downhole tools and equipment. These tools are instrumental during drilling operations, enabling the extraction of oil and gas from beneath the Earth's surface. Steel billets provide the necessary strength and toughness to withstand the extreme pressures and temperatures encountered in downhole environments. Additionally, steel billets contribute to the fabrication of storage tanks and vessels utilized in the oil and gas industry. These tanks serve as storage facilities for crude oil, refined products, and natural gas. Steel billets offer exceptional weldability and structural integrity, guaranteeing the reliability and safety of these storage facilities. Moreover, steel billets find application in the construction of offshore platforms and structures. These platforms are integral to drilling, production, and processing activities in offshore oil and gas fields. Steel billets are highly favored in this context due to their outstanding strength, resistance to corrosion, and ability to withstand the harsh marine environment. In conclusion, the potential uses of steel billets within the oil and gas aftermarket are extensive. Whether it is the production of components, seamless pipes, and downhole tools, or the fabrication of storage tanks and offshore platforms, steel billets play a crucial role in supporting the operations of the oil and gas industry.
Q:How are steel billets used in the production of industrial boilers?
Steel billets are used in the production of industrial boilers as they serve as the primary raw material for manufacturing boiler components such as tubes, pipes, and plates. These billets are heated, forged, and shaped into various boiler parts, ensuring the strength, durability, and reliability required for efficient boiler operation in industrial settings.
Q:Are steel billets subject to any international standards?
Yes, steel billets are subject to international standards. Several organizations such as the International Organization for Standardization (ISO) and the American Society for Testing and Materials (ASTM) have established specific standards for the production, quality, and properties of steel billets. These standards ensure consistency, safety, and interoperability in the global steel industry.
Q:How are steel billets transported and stored?
Steel billets are typically transported using specialized vehicles such as flatbed trucks or railcars. They are securely loaded onto the transport vehicle using cranes or forklifts. Once transported to their destination, steel billets are usually stored in warehouses or outdoor storage yards. They are often stacked on top of each other, with proper spacing and support to ensure stability. Additionally, to protect against corrosion, steel billets may be coated with a rust-resistant material or stored in a climate-controlled environment.
Q:What are the key properties and characteristics of steel billets?
Steel billets, which have a rectangular shape and typically a square cross-section, are semi-finished steel products. They serve as the initial stage for manufacturing various steel products such as bars, rods, and wire. Steel billets possess several important properties and characteristics: 1. Composition: Steel billets primarily consist of iron and carbon, with additional alloying elements incorporated to enhance specific properties. The carbon content generally ranges from 0.2% to 0.5%, depending on the desired strength and hardness. 2. Strength and Hardness: Due to their composition and heat treatment processes, steel billets offer excellent strength and hardness. This makes them suitable for applications requiring high load-bearing capacity and resistance to wear and tear. 3. Ductility: Despite their strength, steel billets also exhibit good ductility, allowing them to be easily shaped and formed into various products through processes like rolling, extrusion, and forging. This versatility enables their use in different manufacturing methods. 4. Homogeneity: Steel billets possess a uniform internal structure, ensuring consistent mechanical properties throughout the entire material. This homogeneity is achieved through precise casting and cooling processes, which minimize the presence of defects and impurities. 5. Dimensional Precision: Steel billets are manufactured with specific dimensions and tolerances, ensuring the desired size and shape for downstream processing. This dimensional precision enables efficient and accurate production, minimizing waste and maximizing productivity. 6. Surface Quality: Steel billets have a smooth and clean surface finish, free from significant imperfections or irregularities. This is crucial for subsequent processing steps, as it ensures proper bonding during welding, machining, or coating operations. 7. Heat Conductivity: Steel billets exhibit excellent thermal conductivity, efficiently transferring heat during various manufacturing processes like hot rolling or continuous casting. This property ensures uniform heating and cooling, resulting in consistent material properties. 8. Corrosion Resistance: Steel billets are prone to corrosion if left unprotected. However, they can be coated or treated with anti-corrosive measures to enhance their resistance to rust and other forms of degradation. In summary, steel billets are characterized by their strength, ductility, dimensional precision, and homogeneity. These properties make them a critical raw material in the steel industry, facilitating the production of high-quality steel products used in diverse sectors such as construction, automotive, and infrastructure.

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