Steel Billet Manufactured by Blast Furnace
- Ref Price:
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- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 25 m.t.
- Supply Capability:
- 100000 m.t./month
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Steel Billet Manufactured by Blast Furnace
1.Structure of Steel Billet Manufactured by Blast Furnace
Steel Billet Manufactured by Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Steel Billet Manufactured by Blast Furnace.
Steel Billet Manufactured by Blast Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
3. Steel Billet Manufactured by Blast Furnace Images
4. Steel Billet Manufactured by Blast Furnace Specification
Steel Billet Manufactured by Blast Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
Material standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P
5.FAQ of Steel Billet Manufactured by Blast Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How is the packaging and delivery?
Exporting Package with the steel material cover and the delivery term is based on the project.
- Q:How do steel billets contribute to the overall durability of a product?
- Steel billets are an essential component in the manufacturing process of various products, and their contribution to the overall durability cannot be overstated. These billets are semi-finished steel products that are used as raw material for further processing in industries like construction, automotive, and manufacturing. One of the primary reasons why steel billets contribute to the overall durability of a product is their superior strength and toughness. Steel is known for its exceptional mechanical properties, including high tensile strength and resistance to deformation, making it an ideal choice for applications that require durability. By using steel billets as the starting material, manufacturers can ensure that the final product will possess the necessary strength to withstand heavy loads, impacts, and other external forces. Moreover, steel billets have excellent corrosion resistance. Steel, when properly processed and treated, can resist rust and other forms of corrosion caused by moisture, chemicals, or environmental factors. This corrosion resistance greatly enhances the durability of the final product, as it prevents degradation and extends the lifespan. Another advantage of using steel billets is their versatility in terms of customization. Manufacturers can shape and form the billets into various sizes and dimensions according to the specific requirements of the product. This flexibility allows for the production of components that perfectly fit together, reducing the risk of weak points or vulnerabilities in the overall structure. Additionally, steel's malleability and ductility enable it to be easily molded and welded, further enhancing the overall strength and durability of the final product. Furthermore, steel billets undergo rigorous quality control measures during the manufacturing process. These measures ensure that the billets meet strict industry standards and specifications, guaranteeing their reliability and consistency. The high-quality steel billets, in turn, contribute to the overall durability of the product by providing a strong and reliable foundation. In summary, steel billets play a pivotal role in enhancing the overall durability of a product. Their exceptional strength, corrosion resistance, versatility, and high-quality attributes make them an ideal choice for industries that prioritize durability. By utilizing steel billets as the raw material, manufacturers can create products that are capable of withstanding demanding conditions, ensuring longevity and customer satisfaction.
- Q:What are the different types of steel billet packaging?
- There are several types of steel billet packaging, including wooden crates, steel or plastic wrapping, and steel wire or strapping.
- Q:What are the main challenges in the production of steel billets?
- The main challenges in the production of steel billets include maintaining consistent quality and dimensional accuracy, ensuring proper heat treatment and cooling processes, minimizing defects and surface imperfections, managing energy consumption and environmental impact, and meeting the growing demand for sustainable and cost-effective production methods. Additionally, the industry faces challenges related to raw material availability and cost fluctuations, as well as competition from alternative materials and technologies.
- Q:What are the potential defects or flaws in steel billets?
- Steel billets may experience various defects or flaws that can impact the final product's quality and performance. Some of these defects include the following: 1. Surface imperfections: During manufacturing, steel billets may develop surface cracks, scales, or scratches. These imperfections can weaken the material and compromise its structural integrity. 2. Internal flaws: Inclusions, such as non-metallic impurities or gas bubbles, may be present within the steel billets. These internal flaws can create localized weaknesses and reduce the overall material strength. 3. Segregation: Uneven distribution of alloying elements or impurities can result in segregation, where different areas of the billet have varying chemical compositions. Segregation can lead to inconsistent mechanical properties and decrease material uniformity. 4. Central segregation: This defect occurs when impurities or alloying elements concentrate in the central region of the billet, resulting in a weaker core. Central segregation can cause structural failures and decrease the overall reliability of the steel billet. 5. Shrinkage cavities: During solidification, the contraction of molten metal can lead to the formation of shrinkage cavities in the steel billet. These cavities can weaken the material and compromise its structural integrity. 6. Surface decarburization: High temperatures or improper heat treatment can cause the surface of the steel billet to lose carbon content, resulting in surface decarburization. This defect can reduce the material's hardness and strength. 7. Laminations: Thin, elongated voids or layers known as laminations can form parallel to the billet's surface. These defects can weaken the material and make it susceptible to cracking or failure under stress. 8. Internal fissures: Improper cooling or handling during manufacturing can lead to internal fissures or cracks. These cracks can jeopardize the structural integrity of the steel billet and potentially lead to catastrophic failure. It is crucial to detect and address these defects early on to ensure the quality and reliability of the steel billets. Several non-destructive testing techniques, such as ultrasonic testing or magnetic particle inspection, can be employed to identify and mitigate these potential flaws.
- Q:What are the main factors affecting the wear resistance of steel billets?
- The main factors affecting the wear resistance of steel billets include the composition of the steel, its hardness, the presence of impurities or inclusions, the heat treatment processes employed, and the surface finish of the billets.
- Q:How are steel billets used in the manufacturing of railway tracks?
- Steel billets are indispensable in the production of railway tracks, serving as the primary material from which the tracks are made. To initiate the process, the steel billets are subjected to high temperatures, typically reaching around 1200 degrees Celsius, in a furnace. This heating procedure effectively softens the steel, rendering it more pliable. Once heated, the billets are then passed through a series of rollers in a process known as hot rolling. This entails continuously guiding the billets through the rollers to gradually reduce their thickness and shape them into elongated, slender strips. The hot rolling technique also serves to refine the inner structure of the steel, enhancing its strength and durability. Following the hot rolling process, the steel strips are subsequently divided into smaller segments, referred to as rails. Thorough inspection is conducted to identify and address any defects or imperfections prior to further processing. These rails then undergo a finishing process, wherein any surface irregularities or imperfections are eliminated through grinding or polishing. To enhance their strength and resistance to wear and tear, the finished rails are subjected to various techniques. This may involve heat treatment methods such as quenching and tempering, which further enhance the rails' hardness and toughness. Additionally, protective coatings may be applied to the rails to prevent corrosion and extend their lifespan. Ultimately, the rails are transported to the construction site where they are laid and securely fastened to the sleepers or ties, forming the railway track. The steel rails provide a robust and dependable foundation for train travel, capable of enduring heavy loads and constant usage due to their strength and durability. In conclusion, steel billets play a crucial role in the production of railway tracks, undergoing multiple processes to transform into resilient rails that offer a solid foundation for trains to operate on. The use of steel billets guarantees that the railway tracks are strong, long-lasting, and capable of withstanding the demands of heavy train traffic.
- Q:What are the different methods of steel billet casting?
- There are several different methods of steel billet casting that are commonly used in the industry. These methods include continuous casting, ingot casting, and direct casting. Continuous casting is the most widely used method of steel billet casting. In this process, molten steel is poured into a water-cooled mold, which is usually made of copper. As the steel solidifies, a continuous billet is formed, which is then cut into desired lengths. Continuous casting allows for a high production rate and precise control over the dimensions and quality of the billets. Ingot casting is another method of steel billet casting, which involves pouring molten steel into individual molds to create ingots. These ingots are then allowed to solidify before being reheated and hot rolled into billets. Ingot casting is commonly used for small-scale production or for specialty steel alloys that require specific compositions. Direct casting, also known as strand casting, is a newer method of steel billet casting that eliminates the need for solidification and reheating processes. In this method, molten steel is directly cast into billets through a series of water-cooled copper molds. The billets are then cooled and cut to the desired lengths. Direct casting offers advantages such as reduced energy consumption and improved yield, as it eliminates the intermediate steps of ingot casting. Overall, the choice of steel billet casting method depends on factors such as production volume, desired quality, and specific requirements of the steel alloy being produced. Each method has its own advantages and limitations, and the selection of the appropriate method is crucial for ensuring efficient and cost-effective steel billet production.
- Q:Can steel billets be used in the aerospace industry?
- Indeed, the aerospace industry does make use of steel billets. These billets, classified as semi-finished products, can undergo further processing to create the diverse components and structures necessary for aerospace purposes. The strength, durability, and heat resistance of steel are well-known attributes that prove vital in aerospace materials. By employing steel billets, one can fabricate a range of aerospace components, including engine parts, landing gear, structural frames, and fasteners. Furthermore, steel's availability and cost-effectiveness enhance its appeal for specific aerospace applications. Nonetheless, it is imperative to acknowledge that adhering to the aerospace industry's specific requirements and standards is crucial when employing steel billets, ensuring the utmost levels of safety and reliability.
- Q:What are the different machining processes for steel billets?
- There are several different machining processes that can be used for steel billets, depending on the desired outcome and the specific requirements of the project. Some of the most common machining processes for steel billets include: 1. Turning: This process involves rotating the steel billet against a cutting tool to remove material and create a desired shape or surface finish. Turning can be performed on both the outer and inner surfaces of the billet. 2. Milling: Milling is a versatile machining process that uses a rotating cutting tool to remove material from the surface of the steel billet. It can be used to create various shapes, slots, and holes, and is often employed for precision machining applications. 3. Drilling: Drilling is a machining process that uses a rotating drill bit to create holes in the steel billet. It is commonly used for creating holes of different sizes and depths, and is often a crucial step in the manufacturing of steel components. 4. Grinding: Grinding is a precision machining process that involves removing material from the surface of the steel billet using an abrasive wheel. It is typically used to achieve a smooth and precise finish or to remove any imperfections or irregularities on the surface. 5. Boring: Boring is a process that enlarges an existing hole in the steel billet to achieve a specific diameter or depth. It is often used to create holes with high levels of accuracy and precision, especially in applications where concentricity is critical. 6. Thread cutting: This process involves cutting threads into the steel billet using a specialized cutting tool. It is commonly used to create threaded holes or bolts, which are essential for joining steel components together. 7. Broaching: Broaching is a machining process that uses a specialized tool called a broach to remove material from the steel billet in a series of successive cuts. It is often used to create complex shapes, such as keyways or splines, on the surface of the billet. These are just a few examples of the different machining processes that can be used for steel billets. The choice of the specific process will depend on factors such as the desired outcome, the complexity of the shape, the required surface finish, and the tolerances that need to be achieved.
- Q:What are the different types of surface defect detection equipment for steel billets?
- Steel billets have a variety of surface defect detection equipment available. These equipment are specifically designed to identify and analyze defects on the surface of steel billets, ensuring that only top-notch products are used for different applications. Some of the diverse types of surface defect detection equipment for steel billets include: 1. Ultrasonic Testing (UT): UT equipment utilizes sound waves to detect surface defects in steel billets. It emits high-frequency sound waves that penetrate the material and bounce back when they come across any surface irregularities. This method aids in the identification of cracks, voids, and other defects on the surface. 2. Eddy Current Testing (ECT): ECT equipment uses electromagnetic induction to detect surface defects in steel billets. It operates by passing an alternating current through a coil, generating a magnetic field that interacts with the conductive material of the billet. Any surface defect or irregularity causes a change in the magnetic field, which can be measured and analyzed. 3. Magnetic Particle Inspection (MPI): MPI equipment utilizes magnetic fields and iron particles to detect surface defects in steel billets. The billet is magnetized, and iron particles are applied to its surface. These particles gather around any surface defect, creating visible indications that can be easily identified and evaluated. 4. Visual Inspection: Visual inspection equipment involves the use of cameras, lasers, and other optical devices to detect surface defects in steel billets. These devices capture images or videos of the billet's surface, enabling inspectors to visually identify any irregularities or defects. 5. Thermographic Testing: Thermographic equipment uses infrared cameras to detect surface defects in steel billets by measuring temperature variations. Any defect causes a difference in heat transfer, resulting in distinct thermal patterns that can be detected and analyzed. 6. X-ray Inspection: X-ray inspection equipment employs X-ray radiation to penetrate the steel billet and detect internal and surface defects. It provides detailed images that allow inspectors to identify cracks, voids, and other defects that are not visible to the naked eye. In summary, these various types of surface defect detection equipment for steel billets offer a range of methods to ensure the quality and integrity of the billets, enabling manufacturers to deliver high-quality steel products to different industries.
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Steel Billet Manufactured by Blast Furnace
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 25 m.t.
- Supply Capability:
- 100000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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