• Steel Billet/Bloom Made by Continue Casting Blast Furnace System 1
  • Steel Billet/Bloom Made by Continue Casting Blast Furnace System 2
Steel Billet/Bloom Made by Continue Casting Blast Furnace

Steel Billet/Bloom Made by Continue Casting Blast Furnace

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
10000 m.t./month

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 Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

1.Structure of  Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

Steel Billet/Bloom Made by Continue Casting Blast Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube. 


2.Main Features of Steel Billet/Bloom Made by Continue Casting Blast Furnace.

Steel Billet/Bloom Made by Continue Casting Blast Furnace  section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.

      There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.

 

 

3.  Steel Billet/Bloom Made by Continue Casting Blast FurnaceImages

 

 

 

Steel Billet/Bloom Made by Continue Casting Blast Furnace

Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

 

 

4.  Steel Billet/Bloom Made by Continue Casting Blast FurnaceSpecification

 

Steel Billet/Bloom Made by Continue Casting Blast FurnaceMaterial standard The editor Range of thickness: 150-240 - mm + / - 5 mm width range: 880-1530 - mm + / - 20 mm Length: 3700-10000 - mm + / - 500 - mm Cross-sectional size: 64 * 64; 82 * 82; 98 * 98; 124 * 124; 120 * 150; 152 * 164; 152 * 170 mm Length: 9000 mm Section of tolerance: billet: 1.0 + / - 2.0-1.0 + / - 1.0 mm slab: width: + / - 2.0 mm thickness: + / - 3.0 mm The length tolerance: + / - 200 mm Section diagonal tolerance: 3.5-8.0 MM Billet section size protrusions requirements: < 1242 mm, do not allow; > = 1242 mm, < = 2 mm 1242 mm, < = 3 mm Beheading (shear) extension deformation: < 1242 mm billet: no control; The slab: < = 15 mm Surface tilt: no more than billet section 0.1 Bending: every 1 m length is not more than 10 mm The distortion: length < = 5 m, < = 11. ; The length of the < = 7.5 M, < = 5. Material % 3 sp/PS chemical composition: C Mn Si S P

 

5.FAQ of  Steel Billet/Bloom Made by Continue Casting Blast Furnace

 

We have organized several common questions for our clientsmay help you sincerely 

 

①How about your company

A world class manufacturer & supplier of castings forging in carbon steel and alloy steelis one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.

 

②How to guarantee the quality of the products

We have established the international advanced quality management systemevery link from raw material to final product we have strict quality testWe resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

 

How do you determine the billet section size? Determination of billet section size in addition to considering the deformation of rolled piece to have enough quantity to meet the finished productThe quality requirements, but also should consider to roll strength and rolling bite into the limitations. The deformation size has a great influence on the product performance.Can make the metal internal organization and deformationPerformance can not meet the quality requirements.Such as high speed steel must have enough deformation,The carbide networkTo be broken or heavy rail and seamlessSteel pipeBy the total elongation coefficient of steel ingot to the finished product usually must alsoGuarantee up to50). However, in the roll diameter and reduction given conditions, if the blank section size is too big, not only canCan occur due to deformation of impervious surface deformation of rolled piece,But also roll breakage happens,biteEntering the rolled piece difficult, etc., generally billet height and roll diameter has the following relationship: The H/DOr less0.49                       (4 to 5) Type in theH.- height of billet,mm; D- work roll diameter,mm. type4 to 5The data is given from the guarantee roll blank section strength and bite conditions decisionThe size of the important parameters. Ingot after the blooming mill rolling into or through forging press forging into different specifications of the billet,Are all kinds of finished product rolling millThe main raw material.Cross section shape of the billet (as shown in figure4-3) there are square, rectangular and circularAnd other shapes (alien). There is a wide variety of billet section shape is the root cause of steel varieties, specifications range is very wide,Profile is varied,And with the same cross section shape of all varieties of steel billet production isNot possible.

 

Q:Can steel billets be used in marine environments?
Yes, steel billets can be used in marine environments. Steel is a popular choice for various marine applications due to its strength, durability, and corrosion resistance properties. Steel billets, which are semi-finished products, can be further processed into various marine components such as ship hulls, offshore platforms, and marine structures. To withstand the harsh conditions of marine environments including exposure to saltwater, steel used in these applications is typically treated with anti-corrosion coatings or alloys. These protective measures help prevent the corrosion of steel and maintain its structural integrity, ensuring it can withstand the corrosive effects of seawater and other marine elements. Moreover, steel billets can undergo additional processes such as hot rolling, forging, or extrusion to shape them into the desired marine components. These processes further enhance the mechanical properties of the steel, making it suitable for marine applications where high strength and resistance to impact and fatigue are required. Overall, steel billets can be effectively used in marine environments, provided they are properly treated and processed to withstand the corrosive nature of seawater and meet the specific requirements of marine applications.
Q:What are the common shapes of steel billets?
Steel billets can come in a variety of shapes, depending on their intended use and manufacturing process. Some of the common shapes of steel billets include square, rectangular, round, and hexagonal. Square billets are often used for applications requiring stability and strength, such as construction materials and machinery parts. Rectangular billets, with their elongated shape, are commonly used for structural components in construction and engineering projects. Round billets are often used for manufacturing pipes, tubes, and other cylindrical objects. Hexagonal billets, with their six-sided shape, are frequently used in the production of hex nuts, bolts, and other fasteners. These different shapes provide versatility in meeting various industry requirements and applications.
Q:How are steel billets distributed in the market?
Various channels and processes are utilized to distribute steel billets in the market. These channels can be broadly classified into three main methods: direct sales, distribution networks, and online platforms. Direct sales refer to the direct selling of steel billets by manufacturers or steel mills to customers, such as construction companies, fabricators, or steel service centers. This method allows manufacturers to maintain better control over pricing, quality, and delivery schedules. It also enables them to establish direct relationships with customers and gain insight into their specific requirements. Distribution networks play a significant role in the distribution of steel billets. These networks consist of wholesalers, distributors, and stockists who purchase steel billets from manufacturers and sell them to end-users or smaller retailers. Distribution networks have extensive market coverage, enabling them to serve a wide geographical area. They provide convenience to customers by maintaining an inventory of steel billets, ensuring timely availability, and reducing lead times. In recent years, online platforms have become a popular means of distributing steel billets. These platforms connect buyers and sellers of steel billets, facilitating efficient and convenient business transactions. Manufacturers can reach a global customer base through online platforms, while buyers have access to a wide range of suppliers and can compare prices and specifications. Online platforms also promote transparency and reduce the reliance on intermediaries, resulting in cost savings. Regardless of the distribution method, the transportation and storage logistics of steel billets are crucial. Steel billets are typically transported in bulk using various modes of transportation, such as trucks, trains, or ships. To ensure the quality and integrity of the billets, proper storage facilities equipped with cranes and heavy-duty machinery, such as warehouses or yards, are necessary. Overall, the distribution of steel billets involves a complex network of manufacturers, distributors, and online platforms working together to meet the diverse needs of customers. This ensures a consistent supply of steel billets in the market, supporting industries such as construction, manufacturing, and infrastructure development.
Q:How are steel billets used in the manufacturing of pipeline fittings?
Steel billets are used in the manufacturing of pipeline fittings by being heated and shaped into the desired form. They serve as the raw material that is then further processed and machined to create various types of fittings such as elbows, tees, reducers, and flanges. The steel billets undergo a series of forging, cutting, and welding processes to achieve the required dimensions and specifications for the pipeline fittings.
Q:What are the different methods of steel billet cooling?
The steel industry commonly employs various methods for cooling steel billets. These methods encompass air cooling, water cooling, and controlled cooling processes. Air cooling serves as one technique to cool steel billets. It entails allowing the billets to cool naturally in the surrounding air, without any additional cooling mechanisms. This method is straightforward and cost-effective, although it may result in slower cooling rates and less control over the cooling conditions compared to other methods. Water cooling represents another prevalent method for cooling steel billets. It involves immersing the billets in water or showering them with water to expedite the cooling process. Water cooling provides more efficient and controlled cooling rates compared to air cooling. It facilitates faster cooling and aids in achieving desired material properties, such as heightened hardness or improved microstructure. Controlled cooling processes constitute a more advanced approach to cooling steel billets. These processes involve meticulous control over temperature and cooling rates to attain specific material properties. One such process, known as quenching, encompasses rapidly cooling the billets in a controlled medium, such as oil or water, to achieve the desired hardness. Another controlled cooling process is referred to as annealing, which involves gradually cooling the billets to relieve internal stresses and enhance their machinability. Furthermore, specialized cooling techniques, such as spray cooling and water mist cooling, find application in specific industries or situations. These methods entail spraying a fine mist of water onto the billets to achieve rapid and uniform cooling. Overall, the selection of a cooling method hinges on several factors, including desired material properties, production requirements, and cost considerations. Different cooling methods offer distinct advantages and compromises, necessitating steel manufacturers to choose the most suitable approach for their specific needs.
Q:How do steel billets contribute to the strength of a structure?
Steel billets contribute to the strength of a structure by providing a high-strength, durable material that can withstand heavy loads and stress. Due to their composition and manufacturing process, steel billets offer superior strength and structural integrity, making them ideal for use in construction projects. They can be shaped and formed into various structural components, such as beams, columns, and reinforcement bars, which enhance the overall stability and load-bearing capacity of a structure. Additionally, the uniformity and consistency of steel billets ensure that the strength of the structure remains consistent throughout, further enhancing its overall strength and reliability.
Q:What are the different types of surface finish inspection methods for steel billets?
Steel billets can undergo various surface finish inspection methods to determine their quality and suitability for further processing or use. Some commonly used methods for inspecting the surface finish of steel billets include the following: 1. Visual inspection: This method involves visually examining the surface of the billet for any irregularities, such as cracks, pits, scratches, or other imperfections. Although it is a quick and cost-effective method, it may not be able to detect subtle defects. 2. Magnetic particle inspection: This method entails magnetizing the billet's surface and applying fine iron particles to it. Any surface cracks or defects will cause a leakage of the magnetic field, attracting the iron particles and making them visible under appropriate lighting conditions. 3. Dye penetrant inspection: This method involves applying a liquid dye to the billet's surface. The dye seeps into any surface cracks or defects, and after a certain period, excess dye is removed. A developer is then applied, which draws out the dye from the cracks and defects, making them visible. 4. Ultrasonic testing: This method utilizes high-frequency sound waves transmitted through the steel billet. When the waves encounter any surface irregularities, such as cracks or voids, they are reflected back. By analyzing the time taken for the waves to return, the size and depth of the defects can be determined. 5. Eddy current testing: This non-destructive testing method utilizes electromagnetic induction to detect surface defects. An alternating current is passed through a coil, creating a magnetic field. When the coil is near the billet's surface, any defects disrupt the magnetic field, causing a change in the electrical impedance. This change is measured and analyzed to identify surface defects. Each of these inspection methods has its advantages and limitations. The choice of method depends on specific requirements, the size and shape of the billet, and the desired level of accuracy. Manufacturers can ensure the quality and reliability of the steel billets by employing these surface finish inspection methods before further processing or using them in various applications.
Q:How do steel billets contribute to the overall safety of a structure?
Steel billets play a significant role in contributing to the overall safety of a structure in several ways. Firstly, steel billets serve as the raw material for manufacturing steel bars, beams, columns, and other structural components. These components are widely used in construction due to their high strength and durability. By using steel billets as the starting material, the resulting steel products exhibit excellent load-bearing capacity, which enhances the structural integrity of the building. Moreover, steel billets undergo a rigorous manufacturing process that includes various quality control checks. These checks ensure that the billets possess consistent and reliable mechanical properties, such as high tensile strength and impact resistance. As a result, when these billets are used in the construction of a structure, they contribute to its overall safety by providing a reliable and robust framework that can withstand external forces, such as wind, earthquakes, or heavy loads. Additionally, steel billets are often produced using advanced metallurgical techniques, such as controlled cooling or heat treatment, to achieve specific properties required for structural applications. These processes help in improving the microstructure of the steel, reducing internal defects, and enhancing its resistance to corrosion, fatigue, and other forms of degradation. This, in turn, increases the lifespan of the structure and minimizes the risk of structural failure, thus ensuring the safety of the occupants. Furthermore, steel billets can be manufactured with precise dimensions and tolerances, allowing for accurate and efficient construction. This precision in fabrication ensures that structural components fit together seamlessly, reducing the likelihood of gaps, misalignments, or weak points that could compromise the safety of the structure. Lastly, steel billets are highly recyclable, making them an environmentally friendly choice for construction. By opting for steel billets, the construction industry can reduce its carbon footprint and contribute to sustainable development. This focus on sustainability aligns with the overall safety of a structure, as a sustainable approach ensures the long-term stability and resilience of the built environment. In conclusion, steel billets contribute to the overall safety of a structure by providing high-strength, durable, and reliable materials for construction. Their consistent mechanical properties, resistance to external forces, improved microstructure, and precise fabrication ensure a strong and secure framework. Moreover, their recyclability promotes sustainability, further enhancing the long-term safety and integrity of the structure.
Q:How are steel billets used in the manufacturing of industrial compressors?
Steel billets are an integral part of the manufacturing process for industrial compressors. These billets, which are essentially semi-finished steel products in the form of a rectangular solid, serve as the starting material for creating various components of the compressor. Firstly, steel billets are heated to high temperatures and then passed through a series of rolling mills to be shaped into specific forms such as bars, rods, or sheets. These processed steel billets are then used to fabricate critical components of the compressor, including the crankshaft, connecting rods, cylinder blocks, and piston rings. The crankshaft, a central component responsible for converting the reciprocating motion of the piston into rotational motion, is typically forged from a steel billet. The billet is subjected to controlled heating, shaping, and machining processes to achieve the desired shape and strength required for the crankshaft to withstand the high pressures and forces within the compressor. Similarly, connecting rods, which connect the piston to the crankshaft, are also manufactured from steel billets. These billets are machined to precise dimensions and undergo various heat treatment processes to ensure optimal strength and durability. Cylinder blocks, the main structural frame of the compressor, are often casted from steel billets. The billets are melted and poured into molds to form the desired shape. Once solidified, the cylinder block undergoes further machining to create the cylinder bores, mounting surfaces, and other necessary features. Additionally, steel billets are used to produce piston rings, which are crucial for maintaining proper compression and preventing leakage. The billets are machined and then subjected to heat treatment processes to enhance wear resistance and ensure a proper fit within the cylinder. Overall, steel billets are essential in the manufacturing of industrial compressors as they provide the raw material for creating key components. The ability to shape and process steel billets allows for the production of strong, durable, and high-performance compressors that can meet the demanding requirements of various industries.
Q:What are the main factors that determine the demand for steel billets in different industries?
The demand for steel billets in different industries is influenced by several factors. 1. Economic conditions: The overall state of the economy plays a crucial role in determining the demand for steel billets. During periods of economic growth and increased construction activities, there is typically a higher demand for steel billets in industries such as construction, infrastructure, and manufacturing. 2. Construction and infrastructure projects: The demand for steel billets is closely tied to construction and infrastructure projects. These projects require substantial amounts of steel for various purposes, including structural support, reinforcement, and fabrication. The level of investment in construction and infrastructure projects directly affects the demand for steel billets. 3. Manufacturing activities: Steel billets are used as raw material in various manufacturing processes, including automotive, aerospace, machinery, and equipment manufacturing. The demand for steel billets in these industries is directly influenced by the level of manufacturing activities and the overall production output. 4. Technological advancements: Technological advancements and innovation can also impact the demand for steel billets. As new technologies emerge and industries evolve, the demand for steel billets may change. For example, the rise of electric vehicles has increased the demand for steel billets in the automotive industry due to the need for lightweight yet strong materials. 5. International trade and globalization: The demand for steel billets can be affected by international trade dynamics and globalization. The expansion of global supply chains and the growth of emerging economies can lead to increased demand for steel billets in different regions. Changes in trade policies or tariffs can also influence the demand for steel billets in certain industries. 6. Environmental regulations: Increasing environmental regulations and sustainability initiatives can impact the demand for steel billets. Industries that are required to reduce their carbon footprint may opt for alternative materials or adopt more efficient manufacturing processes, which could affect the demand for steel billets. 7. Price and availability: The price and availability of steel billets can significantly impact demand. Fluctuations in steel prices, supply chain disruptions, or shortages of raw materials can influence the demand for steel billets in different industries. Additionally, the availability of substitutes or alternative materials can also affect the demand for steel billets. In conclusion, the demand for steel billets in different industries is influenced by economic conditions, construction and infrastructure projects, manufacturing activities, technological advancements, international trade, environmental regulations, and price and availability factors. Understanding these factors is essential for predicting and analyzing the demand for steel billets in various industries.

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