Standard Size/Standard Dimensions FireClay Bricks

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Standard Size/Standard Dimensions FireClay Bricks

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Standard Size/Standard Dimensions FireClay Bricks

 

 


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Q:How to classify light refractory bricks?
Continuous casting use silicious insulation board, silica insulating refractory brick, ceramsite lightweight refractory concrete building block and so on. 0g/ clay lightweight heat insulating brick NGO.4-1.5g/, high aluminum lightweight heat insulating brickLGO.4-0.4-1.7G/, resistance furnace Diatomite brick 0; cm3; cm3; cm3, aluminum oxide insulating refractory products
Q:Red brick (solid clay brick) has been banned, why do few people know?
Because everyone feels hollow brick is more advanced, it is for quality consideration only then change, won't be to think that regulation must use this, actually solid brick is better, won't have the risk of metope ooze water ~ but because environmental protection is not allowed to use
Q:does the electric kiln burner need to be sealed?
seal when open the kiln, and observe the temperature, when the temperature reaches a point, you can move the firebrick away, and continue observing the temperature to decide whether to seal it or not, but do not seal it completely, repeat the procudure until reach the sinter point or skill requirement.
Q:Classification of refractory bricks
Q:How many years are the service life of chimney lining refractory brick?
Capacitance magnesite, seawater magnesite, should be the alkaline refractory brick, magnesia-alumina spinel can absorb hydrogen fluoride, generally are magnesia brick, magnesium iron ore, forsterite, dolomite, magnesium dolomite, magnesium silica sand, magnesia-chorme spinel and magnesia chrome sand: Magnesia mineral, magnesium calcium sand, magnesite, magnesium dolomite sand, dolomite, mainly is cordierite
Q:How about clay bricks?
The strength of brick can be judged by the sound produced by two bricks colliding with each other.Two hands each take a brick, gently hit, such as a uniform, crisp sound, indicating brick high strength, good quality, if the collision sound hoarse or stuffy, it shows that brick strength is low.2. to observe the crack state of bricks, elliptical repeat crack if large surface of the brick on the head, like twistcore, called "spiral brick"; some bricks will be broken, the shell off angle, crack and other symptoms, hand picked up the pieces of a pinch, immediately in powder form. The inner core is yellow and honeycombed. It is called "crisp brick", which belongs to the waste brick.3. to observe the color of brick brick brick section: open, heart was uniform black, no unburned carbon brick, high strength of such. On the contrary, the intensity is low.
Q:Why limit sintering brick first and develop new wall material?
The sintering brick is not fit for the national energy saving policy. Indeed, to do a good job of energy saving and emission reduction, and protect our living environment, the relevant departments under the state issued a ban on the construction of the construction industry, prohibit the use of ordinary clay sintering.
Q:What kind of refractory material is used in the furnace when the boiler reaches more than 1200 degrees?
except refractory brick, refractories include refractory concrete (refractory cement+aggregate), fire-resistant insulating layer (refractory cement+vermiculite powder or refractory cement + diatomaceous earth) and so on.
Q:The state's policy on clay bricks
Now the country for the solid clay brick is the policy of emerge of itself and perish of itself. Because solid clay bricks occupy resources, vigorously encouraging new brick, I was open brick reached up to four, but we have to see this with money the disease I do, I don't think they all sold, finally want to engage in a new type of brick, but in the investigation that model free burning brick cost is too high, and a lot of people are not optimistic, finally did not dare to engage in this, we also have the business,
Q:Where are clay bricks or cement bricks?
Cement brick is the use of fly ash, cinder, coal gangue, slag, chemical residue or natural sand, sea mud etc. (more than one or several kinds of raw materials) as the main raw material, made of cement coagulant, a kind of new wall materials by high temperature calcination made called cement brick.

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