Standard form ceramic fiber blanket for industrial furnace

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Tianjin
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TT OR LC
Min Order Qty:
20 roll
Supply Capability:
10000 roll/month

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Description

Ceramic Fiber Blanket is made by continuous processing method. The fiber interweave shapely after being needled. It has excellent tensile strength. The blanket do not contains any bonding agent.

Ceramic Fiber Blanket not only can resist the chemical species, but also the hydrofluoric acid, phosphoric acid and strong base. The Fiber Blanket has excellent capability of resisting the oil. After being dried, it will repossess the thermal characteristic and the physical feature.

Okorder providers various densities and thickness of Ceramic Fiber Blanket, pleases contact us for your needs.

 

Ceramic Fiber Blanket Advantages:
 -Low heat conductivity and thermal capacity
 -Excellent thermal stability and shock resistance
 -Strong tensile resistance
 -Excellent heat insulation, fireproof and sound insulation

 

Ceramic Fiber Blanket Applications:
-Industrial kiln, heating device, high-temperature pipeline wall lining.
-Heat insulation of electric boiler, steam turbine and nuclear electricity.
-Wall lining of chemical high-temperature conversion unit and heating equipment.
-Fireproof and heat insulation of tall buildings.
-Heat insulation of kiln door and roofs.
-Materials of high-temperature filtration.

 

 Technical Parameters:

Type

Ordinary

Standard    

High   Purity  

High   Aluminium  

Zirconia    

Classification   temperature (°C)

1100

1260

1260

1360

1430

Working   Temperature (°C)

<   1000

1050

1100

1200

1350

Color 

white

spotlessly   white 

spotlessly   white

spotlessly   white

spotlessly   white

Density    (kg/m3)

96
  128

96
  128

96
  128

128
  160

128
  160

Shrinkage   on heating (%) (24 hours,density as 128/m3)

-4
  (1000°C)

-3
  (1000°C)

-3
  (1100°C)

-3
  (1250°C)

-3
  (1350°C)

Thermal   conductivity by different temperature (w/m.k) (density as 128kg/m3)

0.09(400°C)
  0.16(800°C)

0.09(400°C)
  0.16(800°C)

0.09(400°C)

0.16(800°C)
  0.20(1000°C)

0.12(600°C)
  0.20(1000°C)

0.16(800°C)
  0.20(1000°C)

Tensile   strength (MPa)
  (density as 128kg/m3)

0.04

0.04

0.04

0.04

0.04

Chemical   composition

 (%)

AL2O3

44

46

47-49

52-55

39-40

AL2O3+SIO2

96

97

99

99

-

AL2O3+SIO2+ZrO2

-

-

-

-

99

ZrO2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Size    (mm)

Spec.   7200×610×10-50 Other sizes can be available.

 

Grade

COM

ST

HP

HA

HZ

Tenglong Style

4220C

4220ST

4220HP

4220HA

4220HZ

Category temperature (°C)

1050

1260

1260

1360

1430

Operating Temperature(°C)

<1000< span="">

1050

1100

1200

1350

 Color

white

spotlessly white

spotlessly white

spotlessly white

spotlessly white

volume concentration (kg/m3)

96
 
128

96
 
128

96
 
128

128
 
160

128
 
160

permanent linear shrinkage rate   (%)(Insulation 24 hours, volume concentration 128/m3 )

-4
 
(1000C)

-3
 
(1000C)

-3
 
(1100C)

-3
 
(1250C)

-3
 
(1350C)

The hot surface temperature thermal   conductivity (w/m.k) volume concentration 128kg/m3 128kg/m3)

0.09(400C)
 
0.176(800C)

0.09(400C)
 
0.176(800C)

0.09(400C)
 
0.176(800C)
 
0.22(1000C)

0.132(600C)
 
0.22(1000C)

0.76(600C)
 
0.22(1000C)

tensile strength (MPa)
 
(volume concentration 128kg/m3

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

elemental composition
 
(%)

AL2O3

44

46

47--49

52-55

39-40

AL203+SIO2

96

97

99

99

-

AL2O3+SIO2+Zro2

-

-

-

-

99

Zro2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Products size (mm)

Common Specifications7200×610×10-50Other   specifications on request made

 

Why us

Professional fire brick manufacturer. We have being specialized in producing refractory fireclay brick for more than 40 years so that we can guarantee a stable quality.

Guaranteed quality. Our production process conforms strictly to the requirements of ISO9000 quality management system. Quality inspection is carried out in every links of our production. SGS third party inspection is available.

 Sound after sales service. We provide sound after sales service. We provide 24 hours’ consultation service. We are ready to answer your consultations at any time.

 


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Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate ceramic fiber thermal insulated cotton Specification: fiber diameter: 3-6um Model: JSGW-111 JSGW-112 JSGW-113 Parameter: shot content≤10 Performance: low heat conductivity; low heat capacity; excellent chemical stability; erosion resistance; good sound absorption and heat stability. Usage: raw material of industrial ceramic fiber wet forming products; raw material of ceramic fiber formless products; high temperature industrial furnace, heating equipment, filling materials of wall lining. It is the first option for producing fiber textile, and also the ideal material for high temperature environment sealing, filling and thermal insulation. Material: Aluminum silicate products Package: Woven bag (grain cotton: plastic bag)
Q:What is the difference of ceramic fiber asbestos cloth?
Considering that you compare it with ceramic fiber cloth, your principle usage must be in thermal insulation: There is a variety of glass fiber cloth, including C glass fiber cloth, non-alkali glass fiber cloth, high silica glass cloth, etc. The former two are relatively cheap, but the applicable temperature is no more than 650℃. The last one, high silica glass cloth, cannot be used in the temperature above 950℃. But it is more expensive with uniform appearance and density. If in a higher temperature, ceramic fiber cloth is suggested to be used and the price is reasonable.
Q:Who knows the advantages of the far infrared ceramic fiber?
It is fired under the high temperature, does not fade, non-absorbent, non-deformation and easy to clean. Some ceramics can be used in microwave ovens and are non-toxic and harmless to the human body. Advantage is the combination of beauty and use. The defect is fragile.
Q:What high temperature can the refractory ceramic fiber cloth tolerate?
Ceramic fiber cloth has high temperature resistance, 1000℃ continuous operating temperature, low thermal conductivity, thermal shock resistance, low thermal capacity; excellent heat insulation performance, long service life; resistant to erosion of nonferrous metals such as aluminum and zinc, etc.; good low and high temperature strength; non-toxic, harmless, and no adverse effect on environment; easy construction and installation.
Q:What are the specifications of ceramic fiber rope?
Thickness: 1.5, 2, 3, 5, 6mm. Width: 20-900mm(Nickel chromium alloy wire, stainless steel wire and glass fiber are all reinforced.) Other specifications can be produced according to customers’ requests. Asbestos products have been acknowledged to be harmful to the human body and environment in recent years, and they are prohibited from production and have limited uses in the developed countries.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
Ceramic fiber strip is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. Ceramic fiber strip, one of fire-resistant and fireproof materials, is produced by the refractory fiber of high purity and applied in high temperature insulation. Compared with natural cellulosic fiber, the characteristics of raw material of glass fiber strip are as follows: circular cross profile, same diameter, highly elaborate production, high proportion of glass fiber and strong dimensional stability.
Q:Does anybody know the specification of ceramic fiber composite material?
Generally, silicon carbide ceramics is single-phase, excluded from composite material. But silicon carbide ceramics can become fiber composite material, combined with various fiber (usually with carbon fiber or silicon carbide fiber); or it can make silicon carbide ceramics lamination composite material, combined with other laminated materials.; it can also make silicon carbide composite material, combined with other particles. Therefore, composite material must be a kind of material combined with one or more than one material/elements. Single silicon carbide ceramics is not composite material.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Both of them are thermal insulation material. You need to decide on one of them according to the environment you use. If it is to be used for equipment thermal insulation, aluminum silicate fiber cotton is recommended and it’s more convenient in installation.

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